Product Introduction:

The unique guide body design of the DIATEST plug gauge measurement system ensures the reliability of measurement results, solves the problem of alignment in aperture measurement, minimizes the influence of human factors on measurement results, and can conveniently, quickly, and accurately obtain measurement results.
The measuring head is customized for non-standard use, processed and manufactured according to the drawings and usage requirements!

Product parameters:

Product measurement plan:

Measurement scheme for bore diameter in engine cylinder head:

The DIATEST internal tooth rod spacing measurement system has changed the traditional measurement methods of measuring rods and micrometers. Using measuring balls instead of measuring rods to reduce errors caused by tooth profile, tooth direction, and gear taper; Replace the micrometer with a two-piece probe to eliminate the influence of human factors. Make the work of detecting the diameter of the dividing circle fast, accurate, and easy to operate

Characteristics of plug gauge measurement system:
Suitable for large-scale production (simple and fast operation)
Automatic centering (no need to find inflection points)
Suitable for static and dynamic measurement, adjusting machine tools
High repeatability and low linear error -0.001mm

Detection scheme for the aperture of automobile connecting rods:

The detection scheme for the aperture of automobile connecting rods - using the German DIATEST plug gauge measurement system (BMD), also known as electronic plug gauge, for professional aperture measurement.

Using BMD plug gauge measurement system:

Suitable for large-scale production (simple and fast operation)

Automatic centering (no need to find inflection points)

Suitable for static and dynamic measurement, adjusting machine tools

High repeatability and low linear error -0.001mm

Detection scheme for steering joint aperture:

Detection scheme for steering knuckle aperture - BMD electronic plug gauge

Detection scheme for steering knuckle aperture - DIATEST plug gauge measurement system:
Suitable for large-scale production (simple and fast operation)
Automatic centering (no need to find inflection points)
Suitable for static and dynamic measurement, adjusting machine tools
High repeatability and low linear error -0.001mm

Measurement of bearing inner and outer grooves, thin-walled inner and outer rings:

Measurement items: bearing inner and outer diameters, inner and outer raceway dimensions, taper, angularity, ellipticity, perpendicularity, cylindricity, inner and outer spherical diameters and position calibration; Verification of inner and outer channel diameter and position

Use DEMM's measuring instrument for the inner and outer diameters of the lifting platform bearings and the raceway. This instrument has the following characteristics:
1. Measurement force 0-10N
2. Repetitive accuracy ± 0.002mm
3. Linear: ≤ 1% within the measuring range
4. Measurement range: The inner and outer diameter dimensions of the bearing are ≤φ 300

Inspection plan for installation holes of wiper motor:

Detection of motor installation holes - Two flap measurement system:
The DIATEST two-piece measuring system is used to measure hole diameter. Adopting modular design, most types of holes can be measured using additional accessories. This measuring instrument can be used for grouping control of products and is suitable for laboratories. Due to the various types of measuring instruments, they can measure various holes, such as blind holes, groove widths, etc.
Repeatability: Handheld form ≤ 0.001mm, stand form ≤ 0.0005mm.
Linear: The maximum error within the range of Φ 0.5-1.5mm is ≤ 2% of the measurement stroke, and the maximum error within the range of Φ 1.75-40mm is ≤ 1% of the measurement stroke.

Measurement scheme for inner diameter of micro bearings:

For the measurement of the inner diameter of micro bearings, the D922 instrument is currently widely used in the bearing industry. Due to the small size of the measured object, it is difficult to adjust the instrument, resulting in adjustment errors and high human factors.

A specialized measuring instrument for micro bearings, using DIATEST's BMD probe. Repeatability<0.001mm, probe life 1000000 times, high efficiency, good consistency.

Measurement scheme for needle roller bearing raceway:

Due to the blind holes in the ring of the needle roller bearing (needle sleeve) without an inner ring, the taper of the raceway, and the defects of the reserved platform at the root of the raceway, the bearing instruments D923 and D924 are not easy to detect

The use of DIATEST's BMD measurement system facilitates the measurement of the root of blind holes and the dimensions, ellipses, and taper of various cylindrical cross-sections, making it easy to detect defects at the root of the raceway and improve measurement efficiency.

Hydraulic cylinder deep hole measurement scheme:

The traditional hydraulic cylinder detection method uses an inner diameter gauge, and it is difficult to accurately measure the bottom of the hole due to its excessive depth.

DIATEST's plug gauge deep hole measurement system is not limited by depth, allowing the probe to easily reach the bottom of the hole with minimal human influence and high repeatability. The data can be easily transmitted from the sensor to the computer.

Measurement scheme for inner hole diameter of hydraulic valve:

The tolerance requirements for the inner hole of hydraulic valves are very high. The traditional detection method is to use pneumatic meters, but due to the difficulty of measuring the diameter of the through-hole edge with pneumatic meters, and with the improvement of product accuracy by hydraulic manufacturers, there are also requirements for data collection.

The DIATEST plug gauge ten thousand measurement system has a repeatability of up to 0.2um, enabling rapid measurement of aperture and the ability to send data to remote computers, with a lifespan of up to one million times.

Dynamic measurement scheme for diameter and height:

Accelerated the measurement process (compared to 3D method), enabling simultaneous confirmation and analysis of measurement values and monitoring of measurement cycles. Due to the fact that the measuring instruments for aperture, outer diameter, and height can use Diatest products, the modification of such a project will be very economical,Simultaneously automatically measure diameter and height dynamically.

A complete measurement platform with integrated automatic measuring instruments and measuring computers, capable of dynamically measuring both diameter and height simultaneously. The measurement data will be transmitted to the measurement computer for evaluation, and the measurement process will be controlled by the measurement computer. It can further establish connections with the processing equipment to monitor the workpiece testing cycle.