2TA lathe CNC system-Global supplier

Room 801, Building 4, Phase 5, Ronggui Tianfulai International Industrial City, Shunde District, Foshan City, Guangdong Province

2TA lathe CNC system model description

This system adopts a 32-bit high-performance CPU and a large-scale programmable chip FPGA, with real-time control and hardware interpolation technology to ensure high efficiency at μ m level accuracy. The editable PLC

Make the logic control function more flexible and powerful. The 2TA lathe CNC system can control 2 feed axes, 1 simulated spindle, 1ms high-speed interpolation, 0.1 μ m

Controlling accuracy significantly improves the efficiency, precision, and surface quality of part processing.

Features of the 2TA lathe CNC system:

·Number of control axes: two feed axes, one simulated spindle;

·Number of linkage axes: 2 straight lines; Arc 2-axis;

·8.0-inch widescreen LCD with a resolution of 800 × 600

·Adopting 32-bit high-performance CPU and ultra large scale programmable device FPGA

·56M user storage space

·Real time all-round self diagnostic function, displaying various system statuses in real-time

·Feed per minute, feed per revolution

·Metric and British input methods

·Machine tool returns to reference point

·Rapid magnification: F0, 25%, 50%, 100%, a total of four levels for real-time adjustment

·Feed rate: 0-150%, a total of sixteen levels of real-time adjustment

·1-way spindle encoder feedback, the number of spindle encoder lines can be set (100p/r~5000p/r)

·Transmission ratio between encoder and spindle: (1-255): (1-255)

·Spindle speed: can be given by S code or PLC signal, with a speed range of 0r/min to 9999r/min

·Spindle ratio: 50% to 120%, with a total of 8 levels of real-time adjustment

·Spindle constant linear speed control

·Interpolation methods: linear interpolation, arc interpolation (supports three-point arc interpolation), thread interpolation, rigid tapping

·Automatic chamfering function

·ISO code, supports statement macro code programming, supports relative coordinate, absolute coordinate, and mixed coordinate programming

·Program Call: Supports macro program calls with parameters and nested 4-level subroutines

·Independent reverse clearance compensation for each axis, memory type pitch error compensation * tool length compensation

·Blade tip radius compensation (C-type)

·Tool wear compensation

·Tool life management

·Knife alignment methods: fixed-point alignment, trial cutting alignment, reference point alignment, automatic alignment

·Knife deviation execution method: modify coordinate method, tool movement method

·Maximum speed and independent acceleration/deceleration settings for each axis

·Spindle constant linear speed control

·Thread function

·Flexible tapping

·Emergency stop

·Hardware travel limit, software travel check

·Switching between Chinese and English pages

·Display real-time time, number of processed items, processing time and other information

·Various interpolation instruction functions and M, S, T functions, etc

·Data backup, recovery, and upgrade functions

Special advantages of 2TA lathe CNC system

1. Speed advantage

·The maximum fast movement speed can reach 60m/min

·The maximum cutting speed can reach 30m/min

·Program preprocessing can achieve smooth and seamless connection between program segments; Smooth transitions can be selected between program segments

2. Precision advantage

·Screw pitch compensation, maximizing machining accuracy

·1ms high-speed interpolation and 0.1 μ m control accuracy significantly improve the efficiency, accuracy, and surface quality of part processing.

3. Interface advantages

·Users can edit the I/O logic control by themselves, with 18 inputs and 18 outputs. The input signal can achieve online switching between high and low levels

·PLC program communication download

·USB removable USB copy interface, capable of implementing USB DNC function, external massive storage, system upgrade, parameter and ladder map copy/restore

·RS232: Bidirectional transmission of part programs, parameters, and other files, supporting PLC program and system software serial port upgrades

·Can be equipped with external handwheel or panel handwheel, already equipped with a three position switch

·Spindle frequency conversion control, feed axis pulse control

4. Operational advantages

·Full screen editing system, online modification of knife repair, parameters and other operations

·Two dimensional tool path display, with graphics that can be enlarged, reduced, or translated freely, and the orientation of the graphic coordinate system can be changed

·It can achieve multi-level password protection, such as program, parameter, and ladder diagram protection, which is convenient for on-site management

·Compatible with mainstream CNC system instruction codes both domestically and internationally

·Real time adjustment of spindle, feed rate, and fast speed

·Any program segment starts processing, any tool number starts processing

·During the processing, switch between single segment and continuous at will

·Support handwheel trial cutting function

·Support program/program segment/word retrieval, modification, deletion, copying, and pasting

·Can view alarm records for easy identification of program errors or machine malfunctions

·Support the help function, which allows you to view the code meaning and operation instructions

·One click USB drive function and copy all programs function, convenient for program copying

·Support online editing of PLC

·Switching between Chinese and English interfaces	·User defined I/O	Function
Description	Specification indicators	3control axisnumber of controlled axes
	axis	3, 2-axis (specified by the user at the time of ordering)Number of linkage axes
axis	, 2-axis	Input command0.001Minimum setting unit X：mmZ：0.001mm
	A	：0.001mm
	Minimum moving unit	0.001mm99999.999Maximum instruction value
±	mm	feed
	Maximum moving speed	60000mm/min
	Thread lead	0.0001mm～500.000mm
	Automatic acceleration and deceleration	Straight line, front acceleration and deceleration
	Feed rate multiplier	0～150%
Fast speed multiplier	Fo~100%, Fo is set by parameters	manual
	Manual continuous feed	X,Y,Z,A； Manual feed speed button setting
	Return to the zero point of the machine tool	Three types of zeroing: Mode B (Z-pulse interruption mode), Mode C (zeroing positioning switch), Mode A (floating zero point)
	Return to program zero point	Quick rework starting point
	Single step incremental feed	Feed equivalent 0.001mm, 0.01mm, 0.1mm, 1mm
Handwheel feed	Magnification: x1, x10, x100; Axis selection: X, Z, Y; Press buttons or external input ports to control magnification and axis selectionimputation	location,Interpolation functionstraight line、circular arc
Thread cycle, tapping cycle, drilling cycle, outer circle, end face composite cycle	and other functionsStorage and Editingprogram	storagecapacitylarge capacity，2
	MbyteStorage program	48a
	number	0 of them
	program editing	Insert, modify, delete, copy
parameter storage	Parameter recovery, backup, factory reset, parameter USB import and export	displayLCD (Liquid Crystal Display)8.4 inches
	，	TFT True Color Display
Location, program, tool repair, alarm, diagnosis, parameters, settings, USB flash drive	Rich and intuitive display content	USB function
	Program import and export	have
	Parameter import and export	have
System USB upgrade	have	32M. S, T functioninput portRoad switch quantity (NPN)
	，	32Optoelectronic isolation inputOutput port
	Road switch quantity	(NPN)
	Spindle function	Inverter analog control or S1-S4 gear control; The output magnification of the spindle analog quantity can be adjusted from 0 to 150%;
	Tool function	Knife position number: T01~T08, knife repair number: 01~16; Electric knife holder, row knife holder or dedicated knife holder; Adjust the value of the blade during operation; Program controlled dynamic tool compensation.
	Auxiliary T function	Yes, specific T code executes specific subroutines
Auxiliary M function	Yes, specific M code executes specific subroutines	MDI method
	Quick MDI method	Directly enter the program segment to be executed in the location interface (absolute or relative coordinates), and it is recommended that users use this mode.
Traditional MDI input method	Enter the MDI input interface and input by field	Compensation functionCompensation functionTool compensation, reversegap compensation
Lead screw	Pitch error compensation	Fixed cycle function
	G90	Outer circle, inner circle turning cycle (cylindrical surface, conical surface)
	G94	End face turning cycle (flat, conical)
	G75	Cutting grooves or cutting cycles
	G74	End face drilling cycle
	G73	Closed cutting cycle
	G72	End face rough car cycle
	G71	Outer/inner circle coarse car cycle
	G70	Precision machining cycle
G77	End face deep hole machining cycle	Thread function
	G92	Thread cycle (straight, tapered threads, metric, imperial, single head, multi head threads, arbitrary thread cutting angle)
	G79/G78/G69	Dual axis interpolation tapping
	G76	Thread Composite Cycle
	G32	Single blade thread function
	G33	Rigid tapping cycle
	G34	Variable pitch thread function
G35	End face thread function	Chamfering function
G01 I/K/R	45 degree angle or circular arc angle	Signal jump function
G31	Signal jump encountered during feed operation	Smooth transition of segments
G61，G64	Program segment automatic speed transition function, with automatic dynamic adjustment of transition curve	Infinite and finite loop function
M92	Perform infinite or finite loop processing on programs or partial program segments	Program conditional jump function
M91	Based on external condition signals, jump to different instruction flows of the program for execution.	Extended output port control
M20,M21,M22	Extended output port level output mode or pulse output mode control	External condition waiting function
M01	Waiting for effective external signal input, timeout alarm	Output automatic repetitive control function
M35	Suitable for automatic loading and unloading function, detecting the loading status, and repeating continuous loading	Rotation axis control
M26,M27,M28	Set the rotation speed and direction for quick positioning and indexing after rotation stops	Other functions
	Chuck function	Internal card, external card, foot switch input and button operation
	Lubrication function	Continuous lubrication, intermittent lubrication
	timer function	Start up processing timing
	Piece rate function	Single start-up piece rate and cumulative processing piece rate
	Three position switch function	have
	Function of running, pausing, and alarm status indicator lights	have
External switch signal starts and pauses program operation	have	Diagnostic display
	Input port status	have
	Output port status display and control	Yes, the output port can be controlled on and off in the diagnostic interface
	Axial arterial pulse count	have
	Number of spindle encoder wires	have
	Spindle analog voltage	have
	Input port wiring and port definition	have
Output port wiring and port definition	have	Safety function
	Positive and negative direction hardware limit	have
	Positive and negative direction software limit	have
	Emergency stop	have
User defined alarm	Yes, two custom alarm inputs Debugging function single-section operation	Machine tool lock function
Handwheel trial operation function	have	Advanced features
	Handwheel trial operation and debugging function	Yes, the automatic running speed is controlled by shaking the handwheel to verify the program
User macro program	Yes, B-class macro program	Driver interfaceAC servo or three-phase hybrid driveControl mode -“direction+ pulse