Process flow of a 450 barrel/h filling equipment

Process Flow: Automatic Capping Machine → Automatic Bucket Brushing Machine → Automatic Bucket Loading Machine → Automatic Flushing and Disinfection → Automatic Filling → Automatic Liding, Covering, and Pressing → Lamp Inspection → Automatic Heat Shrinking Film → Automatic Bagging (including Conveyor Belt).

Technical parameters of 450 barrels/h filling equipment

-Production capacity: 450 barrels per hour

-Filling capacity: 18.9L (5 gallons)

-Water bottle specification: Φ 270 × 490 × Φ 56

-Bottle cap specification: Φ 58 × 40

-Power supply voltage: AC 380V/50Hz

-Transmission motor power:

Automatic lid removal machine, external washing bucket, upper bucket conveyor chain motor:

0.37kW (speed ratio: 1:60) (Guangdong Qiangzhu) 1 unit

-Conveyor chain motor:

Disinfection and cleaning of conveyor chain motors:

0.37kW (speed ratio: 1:100) (Guangdong Qiangzhu) 1 unit

Heat shrink conveyor chain motor:

0.37kW (speed ratio: 1:100) (Guangdong Qiangzhu) 1 unit

-Water pump:

Barrel washing water pump CHL4-40 (Southern Pump Industry) 0.75kW head 35 meters flow rate 4m3 1 set

Disinfectant washing water pump CHL4-40 (Southern Pump Industry) 0.75kW head 35 meters flow rate 4m3 1 set

Circulating water washing pump CHL4-40 (Southern Pump Industry) 0.75kW head 35 meters flow rate 4m3 1 finished water washing pump CHL4-40 (Southern Pump Industry) 0.75kW head 35 meters flow rate 4m3 1

Filling water pump CHL8-40 (Southern Pump Industry) 1.5kW Head 35 meters Flow 8m3 1 set

-Pneumatic components: Taiwan AIRTAC pneumatic components

-PLC controller: LG (Korea)

-Photoelectric switch: OMRON (Japan)

3、 Automatic cap removal machine

This machine is mainly composed of a frame, a conveyor chain, one cap extraction cylinder, one cap extraction head, a bottle stopper cylinder, a photoelectric switch, etc. When the proximity switch detects an empty bucket, the blocking cylinder rises to block the bucket. Then, the cap cylinder is pulled down, and the cap clamp is opened to grab the bottle cap. Then, the cap cylinder is pulled up, and under the interaction of the two bucket plates on the upper side of the bucket, the bottle cap is removed. At this time, the blow cap solenoid valve is working to blow away the bottle cap. The bucket cylinder descends, and the conveyor belt sends the empty bucket out of the capping machine to enter the next process.

4、 Bottle external pre washing machine

This machine is installed on the upper bucket conveyor chain, consisting of 2 workstations, and is controlled by the PLC (programmable logic controller) of the bucket washing and filling machine. The machine is used for rinsing with clean water, and with the help of a unique bucket shaped brush, it can fully remove oil stains and other dirt from the bucket and its body. The workflow of this machine is that after the bucket washing conveyor chain stops, the cylinder moves, and the roller installed at the top of the cylinder locks the bottle body. At the same time, the water spray pipe starts spraying water, and the motor drives the bottle shaped brush to rotate, cleaning the bucket body and bucket force. After cleaning for a certain period of time, the cylinder retracts and the spray pipe stops spraying water into the bucket conveyor chain, sending the bucket to the upper bucket machine.

5、 Bottle washing and filling machine

The filling machine is divided into three main parts: automatic bucket loading, bucket washing, filling, and capping device.

(1) Automatic bucket loading section:

The automatic bucket feeding part consists of a frame, a bucket feeding conveyor chain, a bucket pushing rod, and bucket feeding components. The dust protection cover on the bucket feeding machine is controlled by a PLC. The empty bucket is transported by the bucket washing conveyor chain to the upper bucket machine, and the bucket is loaded by the bucket pushing rod and upper bucket component.

(2) Bottle washing section:

This machine is designed with 2 rows and 8 workstations for high-pressure nozzle flushing. The washing bucket is mainly composed of a frame, conveyor chain, flushing pipeline, water tank, etc. The frame of this machine is welded from 50 × 50 × 2 stainless steel square tubes, which have the advantages of high strength, good rigidity, light weight, beautiful appearance, and easy cleaning. The conveyor chain consists of a reduction motor, master and slave sprockets, chains, bottle cup holders, fixed bucket cups, etc. The chains and sprockets have been carefully designed to make them more scientific and complete. The main motor is controlled by PCL, which allows the bucket to stay at each station on the washing bucket conveyor chain for a fixed time. The position of the chain plate relative to the automatic bucket loading and the angle position of the bucket dropping are also strictly calculated, ensuring accurate positioning of the entire automatic operation.

The first and second rows of washing stations in this machine are for heating alkali washing, the third and fourth rows are for chemical washing, the fifth and sixth rows are for circulating clean washing, the seventh and eighth rows are for pure water washing, and the ninth row is for draining. When the power is turned on, the PLC is powered on and starts working. The contactor is controlled to close, causing the disinfectant water pump to start working. Then, the signal PLC is output to make the flushing conveyor motor and filling conveyor chain motor work. At this time, the washing mechanism gradually enters each process to start flushing, and the flushing time can be programmed and adjusted by the PLC controller; After rinsing, the bucket falls onto the bucket rack. This machine is equipped with an automatic alarm function, which will automatically sound an alarm and the corresponding indicator light will flash when the air pressure is too low or the lid cleaning device is malfunctioning.

This machine has two water tanks, namely the disinfectant water tank and the circulating water tank. The disinfectant water tank uses circulating medicine and side flow recovery, and the side flow funnel is equipped with a 100 mesh filter. Disinfectant water is filtered through a filter and circulated for use.

Each water tank is equipped with a drainage outlet at the bottom of the depression and an overflow outlet at the top, and the remaining water is discharged through the drainage main pipe. There is no dedicated water tank for finished water in the rack, and external finished water is directly connected to the flushing water pipe. This machine has a total of 3 stainless steel water pumps (disinfectant washing pump, circulating washing pump, and finished washing pump).

(3) Filling section:

The washed bucket enters the filling section for filling. The filling part is an integrated filling system, consisting of a frame, a capping device, a lid sorting device, a hanging device, a capping device, an inlet pipe, a filling valve, etc. The rack is welded from 50 × 50 × 2 stainless steel square tubes. Lid container is used to store bottle caps. When the bottle cap in the cap remover needs to be replenished, start the vibrator on the lower slide of the container, and the cylinder will automatically open the box door. The bottle cap can be continuously and quantitatively delivered to the cap remover.

(4) Lid straightener:

It is mainly composed of a motor rotating disk, a lower cover track, and a box body. The function of the lid organizer is to drive the disk to rotate and drive the bottle caps inside the box into the lower cover track through the motor, and to make the bucket caps entering the track uniformly face downwards and arranged in a specific order through a specific mechanism.

(5) Filling:

The filling head used in this equipment is controlled by PLC to automatically lower the filling head and fill the bucket when it is sent to the filling position. When filled, the filling valve retracts and the water bucket moves forward. The bottle cap manager slides to the hanging part and hangs the lid on the bucket.

(6) Capping device:

The capping is completed by a capping cylinder. When the water bucket approaches the capping position, the detector detects and sends a signal, and the capping cylinder instantly acts, completing the capping process. This form of sealing has good effect and simple structure.

6、 Lamp inspection heat shrink machine process

The lamp inspection heat shrink film machine adopts a power conveyor chain, and the wide and high brightness lamp inspection box makes the lamp inspection work more convenient. Stainless steel frame, adjustable legs, electric heating shrinkage, matched with conveyor chain, uniform and beautiful shrinkage effect.

7、 Bucket bagging machine

This machine is an auxiliary bagging device that can automatically lift and lower bottles. Reduced the workload of the bagging process. This machine consists of a conveyor chain, a bottle blocking cylinder, and a lifting mechanism. The working procedure is as follows: the bottle blocking cylinder falls down, and the conveyor chain sends a bottle under the lifting mechanism. At the same time, the bottle blocking cylinder rises to block the forward movement of the bottles behind it. Then lift the mechanism downwards, lift the bottle, and the staff will put the bag outside the bottle. The automatic delay time is flexible and adjustable The lifting mechanism will lower the bottle, and the conveyor chain will be sent out. At this point, a program is completed. Repeat the above actions.

Installation and debugging are strictly carried out in accordance with our company's inspection procedures to ensure that the product and system meet the design and construction specifications and technical requirements before leaving the factory. We can also arrange user supervision of production and inspection according to user requirements. Our company will deliver high-quality products that meet the design and construction technical specifications on the date specified in the contract.

During the construction period, our company will send experienced engineers to guide the installation on site, solve various problems that arise during construction, ensure installation quality, strictly follow technical specifications for on-site debugging, ensure that all technical indicators meet the design requirements, and ensure the safe and stable operation of the equipment.

Our company adheres to a pragmatic and rigorous work style in user debugging and after-sales service, providing customers with high-quality full process services, ensuring that we provide customers with qualified products that have undergone strict inspections. The company has a technical service team that puts itself in the customer's shoes and provides detailed equipment operation and maintenance information and long-term technical support. From the date of delivery of the contracted products, our company provides a one-year warranty period (consumables are not covered by the warranty). After the expiration of the product warranty period, our company still has the obligation and responsibility to provide long-term maintenance services for the products and systems to ensure the stable operation of the equipment all year round.

JMX (450Barrel/hour) filling equipment production line is an automatic filling machine production line introduced by our company from the United States, which combines the advantages of similar products in Italy, France and other countries. This equipment is advanced in technology, reliable in performance, scientific in process flow, good in food hygiene conditions, highly automated in production, and easy to operate. It is an ideal filling equipment for beverage manufacturers and is welcomed by the food and beverage industry. The body of this machine is made of high-quality stainless steel material, and other parts are also made of non-toxic and durable composite materials. The electrical and pneumatic systems use imported components, so the equipment has a low failure rate and high reliability. Welcome customers to come and inspect and purchase.