clinkerBulk machineIt is to extract clinker from the warehouse(≤50mm)Equipment for automatic transportation to bulk clinker vehicles and ships. Bottom cement clinkerBulk equipmentMainly composed of manual rod valves,Electric sector valve, winch device, telescopicUnloading deviceIt consists of dust collection hoses, capacitive limit switches, electronic control systems, and other components. Users can also choose the storage side clinkerBulk equipment.
Installation steps of clinker bulk loader
Technical parameter table:
Technical performance |
Technical Parameter |
Conveying materials |
Cement clinker or similar block materials |
Material bulk density |
clinker1.45t/m3 |
material temperature |
<=80℃ |
Material particle size |
<=50(mm) |
Loading capacity |
200t/h |
Expansion distance of unloading head |
Customize according to user requirements |
Manual rod valve |
410x410mm |
Electric sector valve |
700x700mm |
Pneumatic rod valve |
700x700mm |
winch |
8m/min 20KN 3KW |
Capacitive limit switch |
VEGACAP11Probe length400mmProbe diameterф20/ф15mmWorking pressure6300KPaoperation temperature-40℃-200℃ |
Installed power |
3.75Kw/5.2Kw |
Working principle:
After the transport vehicle enters the position, open the corresponding number of rod valves. Press and hold the control cabinet“Lowering button”After the feeding head is in place, it will automatically disconnect the power supply of the lifting motor. Press“Loading button”When entering the material control state, the auxiliary supporting equipment will start working accordingly. The dust generated by unloading will enter the dust collector through the feeding hopper and be purified by the telescopic dust collection hose. When the material in the feeding head is full, the feeding head will rise while sounding an alarm. The rising distance should be set before loading. If the ascending distance1If the meter is short, adjust the time relay's time toT=1/VDuring the upward process, the loading is always carried out. When the feeding head is full, repeat the above actions. After reaching the full feeding position, press the stop button to reverse the braking of the electric vibration machine, or close the sector valve to stop feeding, and other equipment will stop working accordingly. After parking, you can press the up button to keep the hopper a certain distance away from the material, ensuring the movement of the transport vehicle, and then align it with the second unloading station. Until the entire silo is filled.
Installation:
1. During construction, according to the installation foundation diagram of Shenghui Technology, the bottom discharge holes and embedded parts should be reserved for installation and use.
2. Mechanical installation must comply with national installation standards.
3. All pipe, valve, and flange connections shall be sealed with sealing materials and tightened with bolts.
4. Connect the electrical control wires correctly.
Installation steps of clinker bulk machine:
1. Compare the shipping list and check if it matches the physical item;
2. According to the installation diagram, fix the position of the bulk machine bracket to ensure accurate positioning and firm fixation with the foundation;
3. Install the expansion device so that the upper flange of the expansion device is connected to the lower flange of the bracket;
4. Install the unloading connection pipe on the bracket;
5. Installation of electric sector valve or pneumatic rod valve for clinker bulk machine, with the discharge end connected to the discharge connection pipe flange;
6. Install manual rod valve;
7. Produce and install non-standard components to connect the flange of the non-standard component to the manual rod valve.
8. Install the unloading dust cover and telescopic dust collection hose;
9. Install the winch device, rope release switch device, and connect the steel wire rope;
10. Install the control cabinet and connect the control circuit.
Malfunctions and troubleshooting methods of clinker bulk machine: