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Technical manual for vertical CNC grooving machine
|
Serial Number |
Technical Parameter |
V-4200 |
unit |
|
1 |
Planing thickness |
0.3-10 |
mm |
|
2 |
Cutting length |
2000-4200 |
mm |
|
3 |
Planing width |
0-2000 |
mm |
|
4 |
Pressure cylinder |
16 |
individual |
|
5 |
pulling-in dog |
15 |
individual |
|
6 |
Minimum edge distance |
8 |
mm |
|
7 |
XMaximum travel of shaft feeding rack |
2000 |
mm |
|
8 |
XAxis servo motor power feeding rack |
2 |
kW |
|
9 |
XMaximum movement speed of the shaft feeding rack |
30 |
rice/minute |
|
10 |
Y Maximum travel of the shaft |
4200 |
Walking knife holder |
|
11 |
mm Y |
5.6 |
Axis servo motor power |
|
12 |
Walking knife holder kW |
YMaximum axis movement speed |
Walking knife holder0-120(Infinite speed regulation) |
|
13 |
rice/ |
30 |
minute |
|
14 |
ZMaximum axis travel (tool holder lifting) |
1 |
mm |
|
15 |
ZAxis servo motor power |
2.4 |
kWZMaximum axis movement speed |
|
|
16 |
rice |
880 |
/ |
|
|
17 |
minute380 Workbench heightmm |
3.0 |
Main motor power（ |
|
|
18 |
volt |
45 |
-50Hz |
|
|
19 |
HP |
Fuel tank capacity12700 |
litre |
|
|
20 |
Machine weightmake an appointmentKG Machine tool outline ruler cun(Long) x |
wide 5650x2700tall2000 |
） |
×
|
× |
mm |
List of main accessories |
Serial Number |
name |
|
1 |
supplier |
Country or Area |
notes |
|
|
2 |
ball screw |
INtime |
Taiwan |
|
|
3 |
linear guide rail |
INtime |
Taiwan |
|
|
4 |
Contactor |
schneider |
France |
|
|
5 |
thermal relay |
|
schneider |
|
|
6 |
France |
cable |
Import |
|
|
8 |
pneumatic components |
|
Dongyan |
|
|
9 |
Taiwan |
Rack and gear |
Taiwan |
|
|
10 |
display |
|
Mitsubishi |
|
|
11 |
Japan |
|
Three pipe connection |
Hong Kong |
|
12 |
Install blade holder |
|
Sweden |
|
gift
Loading blade holder
1 set
2. Structural characteristics
This machine consists of a machine base, crossbeam, tool holder, CNC system, hydraulic pressing system, and press
Composed of compressed air blowing and cooling system, it is a frame vertical structure.
The machine base and crossbeam are both box type structures, optimized by finite element design. Before welding, all steel is processed by a pre welding milling machine to ensure that there are no gaps between the plates. After welding, residual stresses are eliminated by a tempering furnace, resulting in good overall rigidity and accuracy retention.
The up and down (Z-axis) movement and the clamp front and back (X-axis) movement are both controlled by a CNC system, driven by AC servo motors and ball screw linear guides, with high control accuracy and precise positioning.The left and right (A-axis) movement of the crossbeam adopts the MITSUBISHI CNC system, a closed-loop servo system motor drive, and a helical gear and rack pair transmission, which has the characteristics of high speed and strong load capacity.
The hydraulic pressing system is adopted, which can adaptively press the back and front of the workpiece according to different plate thicknesses, effectively ensuring the pollution of the plate and the environment and temperature. It is one of the effective measures to ensure machining accuracy and repeatability.
The compressed air blowing and cooling system can not only prevent cutting waste from scratching the surface of the workpiece, but also improve the service life of the tool by cooling it.
Add multiple pairs of blowing systems on the same side of the machine's pressing system to greatly ensure the collection of waste materials
3. Performance characteristics
lIt has the characteristics of stability, durability, and ease of use.l
The control system has multiple parameter options, large memory capacity, and easy operation.
The number of control axes is 3, among which 3 axes are AC servo motor systems with high control accuracy.
l
With a 3-6 blade cutting structure, it can greatly improve work efficiency and enhance the machining quality of products.
Adopting ball screw, linear guide, and gear rack motion system, the machine has been improved
Precision and durability. Repetitive positioning accuracy of the rear pipe position
:+/-0.03mm.
4. Pneumatic system
l
The pneumatic system is designed with a compact structure, strong sealing performance, and long service life.
l
Using imported pneumatic components, it has good sealing performance, low noise, fast response speed, and strong environmental adaptability.
5. Electrical control system
l
The electrical components comply with international standards, are safe and reliable, and have strong anti-interference ability.
l
The electrical control adopts programmable controllers, frequency converters, etc., which operate without contact, are safe and reliable, and have a long service life.
The main components are sourced from world-renowned brand products.
6. Front presser foot, side presser foot
The presser foot is treated with quenching to prevent deformation. The front and rear pipe positions are equipped with spring type independent hydraulic pressure cylinders and clamping pliers. The front and rear pipe positions are equipped with spring type independent hydraulic pressure cylinders and clamping pliers.Acceptance and Quality Assurance1. Acceptance shall be carried out in accordance with national standards.
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