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CW Micrometer Series CW1-012A0/CW2-012A0
CW Micrometer Series CW1-012A0/CW2-012A0
Product details

Introduction to CW Micrometer Series Products


Product Description
name: CW1-012A0、CW2-012A0
Material: Aluminum alloy
Type: Micrometer
·IP65 high protection level, waterproof and oil resistant, can work in harsh environments
·100 times/s high-speed data acquisition
·The working life can reach 10 million times, truly durable and long-lasting.
·Multiple information combination collection schemes, capable of collecting up to 64 units of data simultaneously

Item number measuring range resolving power accuracy
CW1-012A0 0-12mm 0.001mm/0.00001" 4μm
CW1-012A0 0-12mm 0.01mm/0.0001" 15μm

Product Description
name: CW1-012A0、CW2-012A0
Material: Aluminum alloy
Type: Micrometer
·IP65 high protection level, waterproof and oil resistant, can work in harsh environments
·100 times/s high-speed data acquisition
·The working life can reach 10 million times, truly durable and long-lasting.
·Multiple information combination collection schemes, capable of collecting up to 64 units of data simultaneously

Item number measuring range resolving power accuracy
CW1-012A0 0-12mm 0.001mm/0.00001" 4μm
CW1-012A0 0-12mm 0.01mm/0.0001" 15μm



Micrometer, probe, micrometer head, pen probe, linear micrometer CW-141/CW-341/CW-151/CW-351/CW-161/CW-361


The CW micrometer series products are cost-effective contact type length measurement sensors that can be used for automatic size detection of products in industries such as mechanical processing, injection molding, and sheet metal. This series of products has high precision, with a repeat positioning accuracy of up to 1um for micrometer and a full range error of less than 4um. At the same time, the micrometer is designed for industrial environments and is resistant to oil and water, ensuring stable and reliable use. We can provide a combination solution for multiple micrometer units, which can collect data from up to 64 units simultaneously. Data transmission follows standard protocols, making it easy to connect to computers and PLCs.







Main features of micrometer:







lSimple structure, easy wiring, high cost-effectiveness







The commonly used inductive and grating probes are only sensor components that require external data amplifiers and serial communication modules to connect with computers and PLCs




Take it. The micrometer integrates three modules: sensors, amplification, and transmission. It can be directly connected to a computer or programmable logic controller (PLC) through a simple adapter, making wiring convenient and cost-effective.










lDurable and sturdy


The product is designed with an IP67 protection level, equipped with a sealing ring and a fluorine rubber dust cover with good oil resistance and flexibility, which can prevent dust and water, and can be used on the production site. Adopting a patent oriented structure, the sensor plates move frictionlessly, with a long service life. The probe can move repeatedly while ensuring accuracy10 million timesThe above is much larger than existing scales and is particularly suitable for the needs of batch testing.




lHigh precision, stable and reliable


Adopting the principle of capacitive grid sensing, the substrate of the sensor is made of glass material, and the micro scale axis and sleeve are matched to ensure accuracy


And stability,Repetitive positioning accuracy of 1um, full process accuracy of 4um





lQuickly assemble a multi micrometer measurement system


Provide multiple types of hubs that can combine multiple micrometers into a measurement system, and process data into computers and PLCs,most


64 moreBelow is 32 Schematic diagram of a combination of micrometers




lProvide display boxes to form an inexpensive automatic testing system


The Jingzhun micrometer series also provides a data display control box, which can display the current micrometer data, set upper and lower tolerances, have out of tolerance alarms, and output tolerance comparison results to drive external devices.


There are few user detection points, and it is recommended to use such an inexpensive solution to form an automated detection system.


lStandard protocol


The CW micrometer system follows the standard MODBUS protocol and is not compatible with existing programmable logic controllers (PLCs)


Convenient communication.






application




1、 The micrometer is suitable for measuring parts during precision machining







Check the shaft diameter and detect the degree of distortion




Testing the thickness parallelism of steel plates





2、 The percentage micrometer is suitable for measuring product shape, such as using it on inspection tools such as automotive glass and sheet metal




Automotive glass, sheet metal and other components have complex shapes, and there are often many size points to be tested. Due to the CW measurement




Microcontrollers have the advantages of high cost-effectiveness and up to 64 probe combinations, making them very suitable for use.





The picture shows a windshield gauge with a micrometer installed at the red arrow




CW micrometer series specification types:

Plug type CW-141 (341)


Lead type CW-141A (341A)





Port output description


Plug in type(CW-141 CW-341)

Lead type(CW-141A

CW-341A)

Pin number

function

Pin color

function

2

TXD (Data OUT)

yellow

5V (power supply)

3

RXD (Data IN)

red

GND (Ground))

4

5V (power supply)

blue

RXD (Data IN)

5

GND (Ground))

black

TXD (Data OUT)

Technical indicators

Specifications

type

Percentage micrometer

Micrometer

Percentage micrometer

Micrometer

model

CW-141

CW-341

CW-141A

CW-341A

detecting system

Capacitive grid measurement system, glass material sensor

measuring range

12 mm

resolving power

10um

1um

10um

1um

Repetitive positioning accuracy

10um

1um

10um

1um

Full process accuracy

20um

3um

20um

3um

working voltage

5V

Working current

<18mA

Measurement force

1.2N

Data update speed

10ms (100 times/s)

Shell protection level

IP67 (with dust cover))

service life

Repeated measurement1000Ten thousand times (ensuring accuracy)

Entry cable

DB9 needle

DB9 needle

Four core outgoing line

Four core outgoing line

Lead length

2m

size

149*36*19mm

Clamping position diameter8mm




Micrometer Communication Protocol

1、 Data frame format:

RTU mode

Communication parameters: baud rate 38400

Data frame: 1 start bit, 8 data bits, no parity check, 2 stop bits

2、 Read micrometer data

Host query command

Micrometer response

01 03 00 00 00 02 C4 0B

01 03 04 01 00 12 35 37 78

Address code

01H

Address code

01H

Function code

03H

Function code

03H

Accessing Register Head

00H

Data byte length

04H

address

00H

Data word1 High8 position

01H

Micrometer

Sign position

data

Data word length

00H

Data word1 Low8 position

00H

02H

Data word2 High8 position

12H

measured data

CRC(Low) 8Position)

C4H

Data word2 Low8 position

35H

16Base system)

CRC(High) 8 position)

0BH

CRC(Low) 8 Position)

37H

CRC(High) 8 position)

78H

explain:

1) The example of communication between the host and the micrometer above shows that the host sends an 8-byte fetch command, and the micrometer responds with 9 bytes of data,

The high position is in front, and the blue part represents the measurement data of the micrometer.

2) The measurement data consists of 4 bytes, with the first byte being the sign bit representing the sign, and the third and fourth bytes being hexadecimal measurements

Quantitative data with a resolution of1um.

3) The measurement data converted to decimal in the case are as follows:4661Due to the symbol bit being 01H, which represents a negative number, and the resolution

For1um, so the actual displacement length is-4.661mm4) The CRC verification code used in this machine is a 16 bit CRC verification code, with a polynomial of X ^ 16+X ^ 15+X ^ 2+1. An example of the lookup algorithm is shown in the table

appendix

3、 Zero setting of micrometer

Host reset command

Micrometer response

01 06 08 00 AB 56 74 A4

01 06 08 00 AB 56 74 A4

Address code

01H

Address code

01H

Function code

06H

Function code

06H

Accessing Register Head

08H

Register first address

08H

address

00H

00H

Reset Command Symbol

ABH

Reset Command Symbol

ABH

56H

56H

CRC(Low) 8 Position)

74H

CRC(Low) 8 Position)

74H

CRC(High) 8 position)

A4H

CRC(High) 8 position)

A4H

1)This command can reset the micrometer to zero.

2) The CRC verification code used in this machine is a 16 bit CRC verification code, with a polynomial of X ^ 16+X ^ 15+X ^ 2+1. An example of the lookup algorithm can be found in the appendix




Micrometer clamping method

1. Adopting the clamping method of traditional scales






2. Locking clamp (optional accessory)






The traditional gauge holder clamping is in two directions, and the clamping effect is not very good. Excessive force can damage the micrometer. The clamp sleeve we provide is multi-directional clamping, which is both firm and safe.


Dimensions of the micrometer




Precautions for use:


The clamping position of the micrometer should be at the upper part of the ring groove, and the lower part cannot be clamped, otherwise it will cause difficulty in moving the measuring rod. See the following figure







CW-141/CW-341/CW-151/CW-351/CW-161/CW-361 Micrometer, probe, micrometer head, pen gauge, linear micrometer

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