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Constant tension TP1650F winding film machine
Performance Features: High definition winding machine operation video: The constant tension TP1650F film winding machine is a newly developed intellig
Product details
- Performance characteristics
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High definition winding machine operation video:
Constant tension TP1650F film winding machineIt is a newly developed intelligent packaging machinery by McGonagall Company. It uses a microcomputer as the control core and can perform various winding packaging operations on packaging materials according to process requirements. It has stable performance, strong anti-interference ability, and can work normally in environments with high dust, high noise, strong electromagnetic interference, and drastic temperature changes. At the same time, it has the characteristics of simple operation. The main electrical components are imported branded products. The machine adopts a standard production process, which effectively improves the stability of use and extends the lifespan of the machine.
Main features: Constant tension mold frame, controlled by pressure sensor for film release, beautiful and stable film releaseThis machine adopts intelligent control technology and can perform various packaging operations for different work objects.(1) Multiple function program settings: fully automatic packaging program, manual work program, adjustable lifting pause, zeroing position (can stop program execution, equivalent to the general control STOP stop button) and other function settings.(2) Using digital methods to set the number of lower packaging circles, upper packaging circles, and multi-layer packaging for packaged objects. The digital display shows the set values and actual packaging circle values, which are intuitive and clear.(3) Complete self-protection function design, equipped with manual emergency stop and electronic control self stop device, to prevent accidental damage to the components.(4) The pre stretch packaging technology of wrapping film not only provides users with affordable packaging costs, but also elevates the appearance of the packaged items.(5) Slow start and slow stop of the turntable positioning can overcome the concern of upper packaging objects falling off due to too fast starting speed, making it convenient for operators to load and unload workpieces. It can also make the machine easy to match with the packaging assembly line.(6) Automatic reset: When the machine is in normal use, it will automatically reset to standby mode after the entire packaging process is completed. However, if the machine's automatic reset is not in place due to improper use or mechanical reasons, the machine reset situation can be checked and the machine can enter the reset operation program.(7) Adopting dual chain guide rails for safe operation.(8) The stretching ratio reaches 250%, saving materials.(9) The machine is equipped with error proof limit switches both inside and outside, ensuring safety and reliability.
Comparison of advantages between constant tension models and traditional models:Firstly, the appearance has been optimized by replacing the previous text with a touch screen, simplifying the complex operations as shown in the figure. We have added simulation animations on the touch screen; And universal operation symbols, etc.
Secondly, this machine is a film holder that can control the film release speed and tension through digital display and adjustment, thus solving the problem of tightness during packaging. At the same time, the digital display also makes it easy to know the tightening force of the film on the goods at a glance, making packaging more intelligent, diversified, and simplified.
Thirdly, a 1:3 pre stretched constant tension film frame is used, which can provide a constant tension at the set tension value and stretch the raw material film by three times before packaging the goods. The original 500mm wide stretch film is pre stretched at a ratio of 1:3, and the width is kept at around 450mm to minimize the packaging of raw materials.Fourthly, this constant tension film frame has undergone a brand new transformation on the drum. Through years of experience and analysis, McGonagall Company has made breakthroughs and improvements in areas where membrane racks are prone to quality problems in order to extend their service life and increase product safety. Firstly, a rubber drum is used, which has stronger wear resistance compared to self wrapping rubber drums. In terms of quality, the rubber drum is less likely to fall off, and in terms of packaging effect, it will not damage the transparency of the stretch film; Secondly, a thicker galvanized drum was used to replace the aluminum drum, which solved the problem of aluminum pipe breakage and bearing damage during the use of the aluminum drum. Thirdly, the door handle has been replaced; Make closing the door smoother and simpler (this door is the movable cover door mentioned later). The advantage of adding a movable cover is that it increases the safety factor during the film application process, eliminates the risk of accidentally stirring hands into the drum during film penetration, and makes mold penetration simpler. Fourthly, an emergency stop device is installed at the bottom of the membrane frame (this function is optional). When the membrane frame descends, the emergency stop device at the bottom of the membrane frame touches an obstacle and the whole machine stops running immediately, thereby achieving foot injury when the membrane frame descends. Number five: In terms of appearance, we have adopted a sliding style for the membrane frame cover, making the entire membrane frame more artistic and three-dimensional.
Fifthly, we have equipped 2 lifting ring holes at the top of the column for easy installation and disassembly
Sixth: At the bottom of the column, there are hinges designed to simplify installation. After receiving the machine for transportation, simply stand the column up and fix it with screws to use.1. Use a forklift or other machinery to transport the two major components of the machine column and chassis out of the packaging box.
Fig.4-1
Chassis positioning and placement require a flat ground. If it is not flat, plastic sheets or other materials can be used appropriately.Install the column onto the column mounting seat on the chassis, and install the positioning pin to fix the sturdy bolt
Fig.4-2
Winding packaging machine control system:·PLC control, winding layers and times can be set;·Photoelectric switch, automatically sensing the height of goods;·Reinforced winding function, which can provide special protection for a certain part;·Time setting function for exceeding the limit.·Equipped with switch protection device and emergency stop switch device;·Fully enclosed electrical cabinet to prevent dust from entering and extend the service life of components, with a protection level of IP54.Advantages of human-machine interface:·Humanized intelligent parameter setting;·The interface display screen can be directly set, making the operation simpler and more convenient;·Realize human-machine dialogue, with the display screen showing the device's operation status at any time;·Adopting integrated communication methods, frequency conversion speed regulation is more prominent;·It has the function of counting the current and total production, and can reset the current and total production to zero;·Automatic diagnosis and pause processing function for broken and missing membranes;·Equipped with origin start and point start functions, it can more flexibly adapt to customer packaging needs.·The digital freedom to set the starting and ending points of packaging height enables flexible packaging methods. The winding process changes the disadvantage of the industry that winding must start from the bottom, allowing equipment to start winding at any position without having to start from the bottom. It can only wrap the top of the goods and is suitable for short distance transportation of bulk goods, greatly saving customers winding costs;Rotary drive:·Rotary table variable frequency speed regulation adjustable from 0 to 12rpm;·Automatic reset of the turntable;·Unique balance adjustment wheel design reduces turntable noise to a lower level;Membrane rack system:·The membrane frame is an AC motor pre stretching mechanism, equipped with variable frequency speed regulation to adjust the tension of the film, and the pre stretching can reach 250%;·The membrane frame structure adopts integral welding technology and laser positioning cutting processing technology, which results in higher strength and processing accuracy of the membrane frame, better stability of the membrane frame, and lower noise;·The lifting and lowering speed, as well as the film feeding speed, of the film rack can be adjusted by frequency conversion;·The number of wraps at the top and bottom are separately controlled;·The membrane system follow-up mechanism can be pulled with just one pull;·The brand new membrane frame design ensures more even stretching of the wrapping film.·The side mounted structure of the mold frame provides a smoother film display effect.·Convenient transportation and mobility;Column mechanism:·Adopting a closed structure for better dust prevention and durability;·Compliant with CE standards;·A simpler installation method, with a side mounted film frame, hinged connection, and the film frame can be used standing up without the need for debugging.
- Technical Parameter
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Product Name/Specification Constant tension TP1650F winding machine wheel diameter 1650mm, height: 78mm working efficiency 20-40 pallets/hour Packaging height 2100mm Turntable speed 0-12 revolutions per minute, variable frequency adjustable speed, slow start and stop of the turntable Rotating platform load-bearing capacity 2000kg Institutional membrane frame Pre stretched film holder, pre stretched up to 250%, automatic film feeding, DC speed control system Whole machine weight 700kg External dimensions 2545×1650×2270mm power voltage Rotary table 0.75KW, membrane frame 0.23KW, column 0.37KW/AC220V packaging materials LLDPE stretch film thickness: 17-25um width: 500mm paper core: 3-inch core PLC control, winding layers, adjustable frequency, adjustable height beyond the top, automatic sensing of cargo height
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