Zhangjiagang Kaixiang Machinery Co., Ltd
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DW-75CNC Fully Automatic Pipe Bending Machine
1 Technical parameters: Bending machine model: DW-75CNC × 2A-1S Main technical parameters are as follows: Main specifications | | Model: DW-75CNC × 2A
Product details

1 Technical parameters:

Pipe bending machine model:

DW-75CNC×2A-1S

The main technical parameters are as follows:

 

Main specifications | | model

DW-75CNC×2A-1S

Maximum bending diameter x wall thickness

Φ75mm×5mm

Maximum bending radius (1)

R450mm

Maximum bending angle

190°

Maximum feeding length (2)

3500mm

Work speed

Bending speed

Max×150°/s

Tube transfer speed

Max×200°/s

feeding speed

Max×1000mm/s

Work accuracy

Bending accuracy

±0.1°

Tube transfer accuracy

±0.1°

Feeding accuracy

±0.1mm

Data transmission method

1. Coordinates (X.Y.Z)

2. Work Value (Y.B.C)

Bending method

Oil cylinder bend pipe

Hydraulic motor power

7.5kw

Maximum system pressure (adjustable)

14Mpa

machine weight

3800kg

Machine size

5800×1100×1400mm

Feeding servo motor

3kw Mitsubishi, Japan

Corner servo motor

1.5kw Mitsubishi of Japan

Touch Screen

Taiwan Weilun

Low voltage electrical components

Schneider, France

relay

Omron Japan

planetary reducer

Hunter, Netherlands

Angle planetary gearbox

ME150-L2-25K

Feeding planetary gearbox

PL180L1-05-P2-S2

transformer

Su Ling

Induction switch

Omron Japan

2、 Structural type

1 Adopting a rotating arm floating clamp structure

2 Using hydraulic guide plates to assist in pushing the structure

3 The hydraulic system of the machine is equipped with a water cooling device, which facilitates user control of oil temperature

4 The main drive adopts Eaton's lever type bent pipe from the United States, which avoids the angle instability caused by loose chains in traditional chain bending.

5 The bending direction of the pipe fittings is viewed from above and rotated clockwise to form the bending direction

3、 Hydraulic components

1.

solenoid valve

YUKEN

2.

hydraulic pump

Shanghai Best

3.

hydraulic pipe

Lian Hui

4.

Oil cylinder UN ring

Taiwan Bend SOGDZ

5.

Oil cylinder O-ring

Taiwan Bend SOGDZ

6.

hydraulic cylinder

self-made

4、 Electrical control and operation interface requirements

1. Electronic control system: using a well-known Japanese controller.

2.Mitsubishi's ultra large CPU can accommodate 400 sets of file editing. Each file can set 16 bend angles, and the memory can store 60 sets of files

3. All processing data have touch screen input.

4. It has the function of detecting motion errors and faults, and displays them on the screen, making it easy for the operator to troubleshoot.

5. Each bent pipe can have compensation values, speeds, and demolding clearances set according to different material variations.

6. The feeding method can be selected as direct feeding or pinch feeding according to different needs.

7. Automatically convert XYC coordinates to YBC machining values

8. After the data editing is completed, there is password protection to prevent the data from being modified arbitrarily

9. The feeding position, safety position, clamping interference position, and guide mold interference position of the feeding trolley can be manually adjusted and automatically memorized to eliminate human measurement errors and machine collision losses.

10. The feeding shaft will automatically detect before operation to avoid collision with the machine

11. During actual bending, decomposition actions can be used to observe interference points, modify actions, and improve production efficiency

12. The machine has a communication interface and a data machine. Remote monitoring, troubleshooting, etc

13. The Chinese instruction manual for each hydraulic pipe bending machine includes (installation and maintenance operation manual, list of vulnerable parts, hydraulic schematic, electrical schematic, mold diagram) one copy each

8、 After sales service

The quality warranty period of the hydraulic pipe bending machine is 12 months after passing the acceptance inspection. During this period, if the equipment malfunctions or is damaged, the supplier is responsible for free on-site repairs

2. During the warranty period, promptly respond to service requests by phone, and have maintenance personnel arrive at the site within 24 hours. During the warranty and after-sales service process, maintenance personnel must ensure that the fault is not eliminated and must not leave the site until satisfactory

3. After the warranty period expires, promptly respond to service requests by phone. Maintenance personnel will arrive at the site within 24 hours. The cost of materials used for maintenance will be charged at a discounted price, and maintenance labor will be waived. Transportation expenses will be reimbursed based on actual expenses

9、 Acceptance and Training

1. Factory acceptance

(1) After the equipment is manufactured, it must undergo pre factory acceptance at the manufacturing plant. Send personnel to the site for equipment acceptance

(2) After both parties sign and confirm the qualification, the CNC hydraulic pipe bending machine can be shipped

2. Training

Upon the arrival of the equipment, personnel will be immediately arranged to provide free guidance on equipment installation, debugging, and training for operators and maintenance personnel. Free technical training will be provided to train operators to become familiar with its performance, proficient in operation and use, until fully mastered

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Successful operation!

Successful operation!

Successful operation!