1 Technical parameters:
Pipe bending machine model: |
DW-75CNC×2A-1S |
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The main technical parameters are as follows: |
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Main specifications | | model |
DW-75CNC×2A-1S |
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Maximum bending diameter x wall thickness |
Φ75mm×5mm |
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Maximum bending radius (1) |
R450mm |
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Maximum bending angle |
190° |
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Maximum feeding length (2) |
3500mm |
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Work speed |
Bending speed |
Max×150°/s |
Tube transfer speed |
Max×200°/s |
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feeding speed |
Max×1000mm/s |
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Work accuracy |
Bending accuracy |
±0.1° |
Tube transfer accuracy |
±0.1° |
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Feeding accuracy |
±0.1mm |
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Data transmission method |
1. Coordinates (X.Y.Z) |
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2. Work Value (Y.B.C) | ||
Bending method |
Oil cylinder bend pipe |
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Hydraulic motor power |
7.5kw |
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Maximum system pressure (adjustable) |
14Mpa |
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machine weight |
3800kg |
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Machine size |
5800×1100×1400mm |
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Feeding servo motor |
3kw Mitsubishi, Japan |
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Corner servo motor |
1.5kw Mitsubishi of Japan |
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Touch Screen |
Taiwan Weilun |
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Low voltage electrical components |
Schneider, France |
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relay |
Omron Japan |
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planetary reducer |
Hunter, Netherlands |
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Angle planetary gearbox |
ME150-L2-25K |
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Feeding planetary gearbox |
PL180L1-05-P2-S2 |
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transformer |
Su Ling |
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Induction switch |
Omron Japan |
2、 Structural type
1 Adopting a rotating arm floating clamp structure
2 Using hydraulic guide plates to assist in pushing the structure
3 The hydraulic system of the machine is equipped with a water cooling device, which facilitates user control of oil temperature
4 The main drive adopts Eaton's lever type bent pipe from the United States, which avoids the angle instability caused by loose chains in traditional chain bending.
5 The bending direction of the pipe fittings is viewed from above and rotated clockwise to form the bending direction
3、 Hydraulic components
1. |
solenoid valve |
YUKEN |
2. |
hydraulic pump |
Shanghai Best |
3. |
hydraulic pipe |
Lian Hui |
4. |
Oil cylinder UN ring |
Taiwan Bend SOGDZ |
5. |
Oil cylinder O-ring |
Taiwan Bend SOGDZ |
6. |
hydraulic cylinder |
self-made |
4、 Electrical control and operation interface requirements
1. Electronic control system: using a well-known Japanese controller.
2.Mitsubishi's ultra large CPU can accommodate 400 sets of file editing. Each file can set 16 bend angles, and the memory can store 60 sets of files
3. All processing data have touch screen input.
4. It has the function of detecting motion errors and faults, and displays them on the screen, making it easy for the operator to troubleshoot.
5. Each bent pipe can have compensation values, speeds, and demolding clearances set according to different material variations.
6. The feeding method can be selected as direct feeding or pinch feeding according to different needs.
7. Automatically convert XYC coordinates to YBC machining values
8. After the data editing is completed, there is password protection to prevent the data from being modified arbitrarily
9. The feeding position, safety position, clamping interference position, and guide mold interference position of the feeding trolley can be manually adjusted and automatically memorized to eliminate human measurement errors and machine collision losses.
10. The feeding shaft will automatically detect before operation to avoid collision with the machine
11. During actual bending, decomposition actions can be used to observe interference points, modify actions, and improve production efficiency
12. The machine has a communication interface and a data machine. Remote monitoring, troubleshooting, etc
13. The Chinese instruction manual for each hydraulic pipe bending machine includes (installation and maintenance operation manual, list of vulnerable parts, hydraulic schematic, electrical schematic, mold diagram) one copy each
8、 After sales service
The quality warranty period of the hydraulic pipe bending machine is 12 months after passing the acceptance inspection. During this period, if the equipment malfunctions or is damaged, the supplier is responsible for free on-site repairs
2. During the warranty period, promptly respond to service requests by phone, and have maintenance personnel arrive at the site within 24 hours. During the warranty and after-sales service process, maintenance personnel must ensure that the fault is not eliminated and must not leave the site until satisfactory
3. After the warranty period expires, promptly respond to service requests by phone. Maintenance personnel will arrive at the site within 24 hours. The cost of materials used for maintenance will be charged at a discounted price, and maintenance labor will be waived. Transportation expenses will be reimbursed based on actual expenses
9、 Acceptance and Training
1. Factory acceptance
(1) After the equipment is manufactured, it must undergo pre factory acceptance at the manufacturing plant. Send personnel to the site for equipment acceptance
(2) After both parties sign and confirm the qualification, the CNC hydraulic pipe bending machine can be shipped
2. Training
Upon the arrival of the equipment, personnel will be immediately arranged to provide free guidance on equipment installation, debugging, and training for operators and maintenance personnel. Free technical training will be provided to train operators to become familiar with its performance, proficient in operation and use, until fully mastered