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Explosion proof zirconia oxygen analyzer
Explosion proof zirconia oxygen analyzer
Product details
Detailed Introduction
1、 Purpose:
The HLZOEX series intelligent zirconia oxygen analyzer is a practical and reliable automated analytical instrument. It can work in conjunction with various electric unit instruments, conventional display recording instruments, and DCS distributed control systems to quickly and accurately detect and analyze the flue gas content generated by combustion equipment such as boilers, kilns, and heating furnaces during the combustion process. To achieve low oxygen combustion control, achieve energy-saving goals, and reduce environmental pollution.
The HLZOEX series intelligent zirconia oxygen analyzer consists of two parts: the HLZO series zirconia probe (primary instrument) and the HLZO series oxygen transmitter (secondary instrument).
2、 Working principle
1. Zirconia tube is a metal oxide that forms a solid electrolyte at high temperatures and has the property of conducting oxygen ions.
The measured gas (flue gas) passes through the probe filter and enters the inside of the zirconia tube, while the reference gas (air) enters the outside of the probe zirconia tube through natural convection. When the oxygen concentration inside and outside the zirconia tube is different, an oxygen concentration difference electromotive force will be generated between the inside and outside of the zirconia tube.
2. The main function of the HLZOEX series oxygen transmitter is to convert the gas concentration difference electromotive force Ez output by the zirconium gasification probe into a current signal output that is linearly related to the measured gas content in the flue gas.
3、 Technical indicators
1. Basic error: < ± 2% F • S, instrument accuracy level 1
2. Range: 0-5% O2; 0~10%O2; 0~20%O2; 0~25%O2
3. Background correction:- 20mV~+20mV
4. Tested flue gas temperature: HLZO type below 600 ℃ (low temperature type); HLZO-S type 600-800 ℃ (medium temperature type); HLZO-H type 800-1300 ℃ (high temperature type)
5. Output signal: expandable dual channel isolated output, 0-10mADC and 4-20mADC, adopting optoelectronic isolation, directly connected to the computer network.
6. Load capacity: 0-1.2 ΚΩ or 0-600 Ω
7. Environmental conditions: 0-50 ℃; Relative humidity<90%
8. Power supply: 220V ± 10%, 50Hz
9. Power consumption: The transmitter is about 8W, and the average power consumption of the heating furnace is about 50W
10. Response time: 90% approximately 3 seconds
11. Heating time of zirconia probe heating furnace: about 20 minutes
12. Zirconia probe lifespan: Zirconia tubes are guaranteed for one year according to international GB11169-89 standards. The main lifespan is over 5 years.
4、 Product selection

4、 Product selection

Zirconia oxygen analyzer is a complete set of products; The standard flange is DN50;
Selection demonstration: Zirconia oxygen transmitter is selected as wall mounted: model HLZORH; Zirconia oxygen analyzer probe temperature is around 300 ℃; Explosion proof; Output signal 4-20mA; The insertion depth of the probe is 600mm (the actual insertion depth should consider the height of the base, which is generally 150mm, as well as the thickness of the furnace wall plus half of the furnace depth); The model is HLZOEXRH-L-1-600
5、 Installation of zirconia probe
⑴ Selection of installation points:
The flue gas temperature at the installation point of the probe should meet the requirement of less than 600 ℃. Generally speaking, low flue gas temperature results in a long service life of the probe, while high flue gas temperature results in a short service life. The probe cannot be installed in blind spots where smoke does not flow, nor can it be installed in places where smoke flows quickly (such as expansion chambers in some bypass airways).
In addition, it is required that the flue gas leakage be small and the probe installation and maintenance be convenient. For medium and small boilers, it is recommended to install it before the economizer and after the superheater, because the flue gas flow of the boiler system from the furnace to the steam drum, passes through the superheater, economizer, and air preheater, and is recovered and treated by the induced draft fan before being discharged from the chimney. If the measuring point is too close to the outlet of the flue gas furnace, due to high temperature and fast flow rate, it will cause erosion and corrosion to the stainless steel shell of the probe, reducing its service life; If the measuring point is too biased, due to gas leakage in the flue system, the oxygen content value at the measuring point will be too high, which cannot accurately reflect the oxygen content of the flue gas in the furnace.
⑵ Probe fixing flange on furnace wall:
The transition frame is made of steel in the shape shown in Figure 6. The flange of the transition frame can be directly welded to the outer wall of the furnace wall or buried in the furnace wall, but it is required to be airtight and firm. The flange on the other end of the transition frame is designed to fix the detector, so it must match the screw hole of the fixed flange of the detector. If installing holes with a diameter of 12mm are used, four mounting holes with a diameter of 12mm should be evenly distributed on the transition flange's circle with a diameter of 130mm. Use four M10 × 40 screws to fasten it to the fixed flange of the detector. To prevent air leakage, a rubber cardboard sealing ring can be filled between the two flanges.
⑶ Installation of probe:
The reference gas for the probe is provided by natural air convection. The probe needs to be installed horizontally, with the reference gas and standard gas interfaces facing downwards. Rubber cardboard or metal gaskets must be filled between the probe installation flange and the transition frame flange to prevent air from leaking into the flue and affecting measurement accuracy.
The probe tip must be at least 150mm away from the inner wall of the boiler, so that the exposed part of the porous ceramic of the filter faces away from the flow direction of the flue gas (the direction of the filter can be rotated separately) to avoid the ceramic body being washed away by gas and extend its service life.
When the probe is pushed into the flue, to prevent the zirconium tube from bursting, it is advisable to gradually push it in sections, generally at a rate of 10-20 centimeters per minute.
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