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FZLD type penicillin bottle powder injection washing, drying, packaging, capping, labeling linkage line
The FZLD penicillin bottle powder injection washing, drying, packaging, capping and labeling linkage line is equipped with QCL series vertical ultraso
Product details
Performance characteristics
The bottle washing machine adopts a mechanical arm to clamp bottles and is suitable for various specifications of penicillin bottles;
The bottle cleaning adopts a water vapor spray needle reciprocating tracking insertion method, which has good cleaning effect and saves energy. And equipped with a needle holder anti shake device to improve the accuracy of needle insertion into the bottle and reduce the occurrence of needle breakage;
The entire water and gas pipeline, as well as the spray needle, are completely separated for bottle washing, avoiding cross contamination and complying with GMP standards;
◆ Install a buffer block before the bottle washing machine enters the bottle screw, which has a protective screw to reduce the effect of bottle breakage;
The bottle washing machine uses an imported synchronous belt to transport penicillin bottles, which is connected to a bottle shifting block for stable and reliable operation;
The oven adopts hot air circulation heating, with uniform temperature and energy saving;
The oven is equipped with anti sudden power outage protection function. Operational safety;
The oven can be equipped with a circulating water cooling device, which does not consume room air volume and reduces the risk of pressure imbalance in the room. The cooling effect is good;
The oven can be equipped with a pressure difference automatic balance adjustment system to reduce the high temperature offset caused by the pressure difference imbalance between the room and the oven, as well as a series of problems such as temperature rise in the filling room, washing and drying room, etc;
The oven is equipped with DOP detection interfaces (including wind pressure, wind speed, and dust particle detection ports);
The cooling section of the oven can be equipped with sterilization function (FDA special selection);
The oven mesh belt can be equipped with ultrasonic and CIP online cleaning systems;
The inner chamber of the oven can be flushed with high-pressure water from all directions and angles;
The packaging machine adopts internationally advanced design concepts, with high speed, accurate bottle separation, and convenient replacement of specification parts;
The packaging machine adopts an AC servo motor to drive the rotation of the packaging screw, ensuring precise loading;
The packaging machine adopts the adjustment of loading volume directly on the touch screen;
The packaging machine can be equipped with a hundred level circulating laminar flow hood;
The packaging machine has the function of stopping packaging without bottles and not adding stoppers without bottles.
The entire line adopts PLC overall control, frequency converter, and touch screen control technology, ensuring stable and reliable operation. The touch screen can display the operating status of each individual machine, the water pressure, air pressure, air pressure, temperature and other displays of each control point, the status and fault display of each switch, fault self diagnosis and fault analysis and troubleshooting methods. To achieve automated control of the entire production process, the production line is equipped with automatic balancing devices to ensure balanced and reliable production.
According to customer needs, optional options are also available:
Siemens, Schneider, Mitsubishi, Delta and other brand control systems;
Online detection, alarm, recording, and printing system for water, air pressure, water temperature, ultrasonic intensity, dust particles, and wind speed;
◆ ORABS CRABS、 Aseptic isolator system.
technical parameter
model | throughput | Bottle washing qualification rate | Bottle washing damage rate | sterilization temperature | Packaging error | Pass rate of Jia Sai | Laminar air cleanliness | Vacuum pumping speed | Capacitance | Power Supply | Total electricity consumption | External dimensions |
---|---|---|---|---|---|---|---|---|---|---|---|---|
7-25ML national standard penicillin bottle 7-25ML GBvial | 300 bottles pcs/min~600 bottles pcs/min | ≥99% | ≤0.1% | 300℃-350℃ | ≤±3%(0.1-10h) | ≥99% | 100c Level 100 | 25m3/H (external) 100cbm/H~50m3/H (external) 100cbm/H | 96kw~235.5kw | 380v,50HZ | About 8200KG | Approximately 2000 × 1750 × 2370mm |
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