From medicine to cosmetics，Vacuum treatment system technology for producing emulsions and suspensions within a wide viscosity range.This system is used in the pharmaceutical and cosmetics industries–From ointments, cream, gel, syrups, oils and lotion to various beauty products and hair care products. In the field of medicine,DinexIt also meets the production requirements for intravenous, pulmonary, oral, and transdermal drugs.

working principle

Install a homogenization head at the bottom of the vacuum mixing tank, and use a fixed homogenization head-Rotor structure. The rotor accelerates the material to35m/sThen, through a width1mmThe narrow gap. Droplets passing through the shear gap are subjected to shear and thrust forces, resulting in droplet sizes as small as1µmLotion. At the same time, the homogenizer acts as a pump, pumping the material back to the upper part of the mixing tank through the circulation pipeline. Throughout the entire production batch process, all materials will go through the homogenization head several times. By selecting“Big cycle”or“Small cycle”It can flexibly adjust the size of the production batch.

1Raw material inlet2 Product discharge port3 Homogenization head4 Excess material discharge/CIPCirculation port5 Scraper mixing6 Reverse mixer7 vacuum system8 heating/refrigeration9 Online cleaningCIP10 Small cycle11 Big cycle12 Stator adjustment

Advantages Overview

·Shortening batch production time: Thanks to the efficient powder feeding efficiency of the homogenization head and optimized homogenization emulsification shear force transmission.

·Continuous high-quality production: Thanks to the repeatedly validated design of the homogenizer head, optimized control and monitoring of droplet size and distribution, and the use of a small circulation mode below the liquid surface for products prone to foaming.

·Product stability: Thanks to automatic formula control and optimized cleaning and sterilization performance.

·Cost reduction: Thanks to the huge differences in batch size that can be produced on the same equipment, as well as the efficient emulsification building ability.

Product parameters

*Excluding reverse mixer **Opening height

Standard design

·Main tank with scraper mixing and safety device

·Powerful vacuum system

·Homogeneous headband pumping function

·Double layered jacket

·temperature control

·User friendly touch based operating interface

·External circulation pipeline

·Fully washable onlineCIP

·Dinex H(Horizontal homogenizer head) andDinex V(Vertical Homogenizer Head) Version

Optional

·Bidirectional rotating stirring

·Mixing adopts oil seal or mechanical seal design

·Vertical lifting top cover

·3Optional automation levels and additional functional blocks

·Weighing and measuring feeding system

·verification

·ATEX/US-EXExplosion proof design

·Aseptic design

·Small cycle

·Other user customization options

application/product

lotion,Cosmetics,Ointment,syrup,gel,Skin medication,face cream,ointment,Hair care products,toothpaste