Model: JTFM-1100/1300 Fully Automatic Adjustable Roll Vertical Film Covering Machine

Machine Introduction

JTFM-1100/1300 Fully automatic vertical high-speed roll laminating machineOur products are designed for roll to roll lamination of water-based adhesives, oil-based adhesives, and pre coated films, with one machine for three purposes. The whole machine adopts variable frequency speed regulation,PLCCentralized control, human-machine interactive interface, can achieve full automation of roll feeding, laminating, and winding. The heating roller adopts a dual electromagnetic heating system and a hot air circulation drying system, which can quickly provide stable temperature, improve film coating speed while ensuring film coating quality and controlling energy consumption. The unwinding section adopts shaftless clamping and hydraulic lifting method, equipped withCCDVisual sensors and correction controllers ensure the neatness of the paper during the unwinding process.

Configuration and functionality:

1. Automatic high-speed unwinding mechanism:Adopting shaftless clamping and hydraulic lifting method, tension is manually/automatically controlled by pneumatic brake, unwinding diameter1300mm.

2. High precision correction system:equipCCDVisual sensors and correction controllers,Photoelectric tracking/edge or line following/stroke ± 75mm, tension is autonomously controlled by the system.

3. Automatic shutdown protection system:Equipped with an automatic control shutdown protection system, the system automatically shuts down in case of sheet breakage, paper shortage, or paper overlap to protect the machine.

4. Heating and drying system:800mmThe large diameter heating roller is equipped with an electromagnetic heating device, which, when combined with the oven thermal circulation system, can be used to5~10Realize high-speed start-up and heating within minutes, with heating speed slower than traditional heating devices2At the same time, heat recycling can save a lot of energy consumption.

5. Automatic hydraulic system:The hydraulic system automatically provides stable high pressure to ensure the quality of the overlay.

6. Human computer interaction system:use10Inch color touch screen, easy to operate. The operator can check the working status of the machine at any time from the touch screen.

7. Inflatable shaft and tension control system:Using an inflatable shaft, it is easy to load the film and accurately locate the film through the scale of the inflatable shaft. At the same time, the intelligent tension adjustment system is easy to control the tension of the film and improve the coating effect.

8. Roll up system:Adopting AC vector frequency conversion control, in conjunction with the unwinding system, the paper roll lifting is driven by dual hydraulic cylinders, and equipped with a torque adjustment system, air expansion shaft winding, and winding diameter1300mm.

Configuration parameters:

Note: Customization of other sizes is accepted

Machine shooting:

1. Unwinding department

Adopting shaftless clamping and hydraulic lifting method, tension is manually/automatically controlled by pneumatic brake, unwinding diameter1300mm.

2. Correction Department

useCCDVisual sensors have high accuracy, wide detection range, and can effectively avoid the possibility of unstable correction. They have better detection performance than ultrasonic or photoelectric sensors.

Equipped with a correction controller, automatically following the edge/Follow the line, photoelectric tracking/Travel itinerary ±75mmKeep the edges of the paper rollers aligned during unwinding and rewinding.

The middle guide frame adopts non stick guide rollers

3. Overlapping the host part

The drying part adopts a diameter800mmA large mirror drying roller is equipped with an electromagnetic heating device, supplemented by a drying channel thermal circulation system, which greatly reduces heating time, improves heating effect, and ensures film quality. At the same time, the thermal circulation system can save a lot of energy consumption, thereby improving production efficiency and controlling production costs.

The overlapping part adopts a diameter400mmMirror overlay roller, also equipped with electromagnetic heating device, combined with large drying roller to improve heating efficiency; diameter300mmThe rubber laminating roller adopts advanced rubber to ensure the laminating quality.

4. Glue part

By using a high-precision glue adjustment device, the glue thickness can be easily adjusted by controlling the position between the glue scraper and the glue roller, ensuring even glue application and meeting production needs while saving production costs.

The inflatable shaft is marked with a scale, ensuring accurate film placement and easy installation; The tension controller can easily and accurately adjust the tension of the film roll, making it easy to operate.

equip10The inch color human-machine interactive touch screen is easy to operate, and workers can check the working status of the machine at any time through the display screen, with a beautiful interface.

5. Rolling Department

Adopting AC vector frequency conversion control, in conjunction with the unwinding system, the paper roll lifting is driven by dual hydraulic cylinders, and equipped with a torque adjustment system, air expansion shaft winding, and winding diameter1300mmThe mirror laminating roller can effectively ensure the quality of the film coating.

Main components

The above configurations and parameters are subject to change without prior notice, and confirmation shall prevail