1、 Product Introduction

1. Instrument Introduction

The CompanyImage measuring instrument,useOutstanding imaging hardware technology, equipped with the most powerful automatic image measurement software in the industry, capable of detecting elements such as points, lines, and circlesautomaticAccurate measurement.Suitable for measuring products of various types and large quantities.widely useda surnameMachinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision hardware, precision stamping, connectors, connectors, terminals, mobile phones, computers (computers), LCD TVs(LCD)、 Printed circuit board (PCB)、FPC）Industries such as automobiles, medical devices, clocks, and instruments.

Measurement elements: length, width, height, hole spacing, spacing, thickness, arc, diameter, radius, groove, angleFlatnessWait.

2. Instrument dimensions

3Basic parameters of the instrument

（1）Instrument model:PW-AF300

（2）Measurement journey: 300 * 200 * 200 (Z-axis effective travel approximately 170mm)

（3）External dimensions（LWH: 690 * 775 * 1665mm (excluding computer desk size)

（4）Workbench size: 460*360 mm

（5) Glass countertop size: 340*250 mm

（6）InstrumentWeight: 400（kg）

（7) Load bearing capacity: ≤ 25（kg）

（8）Measurement accuracy（μ m): The X and Y axes are 2.5+L/200; The Z-axis is 5+L/200 (with a lens magnification of 3.5 times or more); (L is the measured length, in millimeters)

（9）Repeated measurement accuracy（μ m): ≤ 3 (XY axis plane size)

（10）X/Y/Z axis motion speed:X Y≤200mm/s， Z≤100mm/s (Adjustable speed)

（11）Objective working distance: 90 mm

（12）Field of view range（mm）: 6.0 * 5.0~1.0 * 0.8 (approximate value, subject to actual conditions)

（13）Magnification factorOptical magnification of 0.7-4.5X; Image magnification of 44.96-258.63X (approximate value, subject to actual conditions)

（14）operating mode: joystick+software

4. Instrument hardware configuration

（1）Machine base and column: Main structure of 00 grade granite marble

（2) Workbench:High temperature ductile iron

（3) Meter light source:Fourth Ring Road and Eighth DistrictLED cold light source, 256 level brightness programmable adjustable

（4) Bottom light source:LED parallel cold light source (green light), 256 level brightness programmable adjustable

（5) Optical lens: 0.7-4.5X continuous zoom manual card position coaxial optical tube

（6）CameraCCD：hikvision1.3 million pixel high-definition color digital industrial camera

（7) Grating ruler:high-precision“Preme”0.0005mmglassrasterchi

（8) Mobile guide rail: XY axisHigh precision domestically produced precision anti misalignment cross guide rail;Z-axisTaiwan“HIWIN”High precision linear guide rail

（9) Drive screw:TaiwanTBI forged grade ball screw

（10）Motor drive:High performance JapanNidec AC synchronous servo motor

（11）Bearings:made in JapanNSK "Double Example Combination Radial Ball Bearing

（12）Motion control system:ACT420 (Fully Closed Loop Controller)

（13）Control joystick:Three axis industrial control joystick

（14）Industrial control computer:WIN10 64 bit operating systemIntel I5、8G Ram, 240G solid-state drive21.5 Display

5Characteristics of Instrument Hardware

（1）workbenchesbaseandZ-axis direction columnUsing high-precision graniteMarble, marble hasHigh stability, low deformation, long service life,Stable and reliable.

（2）TaiwanTPI Precisionball bearingScrew rod, withHas excellent performance、Strength, high precision, fast speed，Low noise.

（3）Domestic precision grade anti misalignment cross guide rail, with good walking parallelism accuracy, low friction and low loss.

（4）The industry's unique continuous zoom card position lens enables easy switching of production magnification.

（5）Exclusive patented parallel light path transmission light source, with no need for hardware switches for the upper and lower light sources. The brightness of the upper and lower light sources can be controlled through software to reduce component loss.

（6）high-precision“Preme”glassrasterThe ruler,High precision, strong anti-interference ability, long lifespan,utensilhaveStability and high precision.

（7）JapanNSK "double case combination radial ball bearing (high reliability under both radial and axial loads).

（8）Industrial grade1920 * 1080 high-resolution 130WHikvisiondigitcameraCCD, Meet the requirements of clear observation and stable measurement.

（9）high-performanceJapan“Nidec”Implementation of servo motorXYZ three-axis CNC automatic measurement,Stable and secure control platform movement,havehigh-precision，High repeatability.

6Introduction to Software Interface

7Main functions of the software

（1）Support light source control: brightness control, partition control, and perfect light source rotation and recording function, can change different angles and brightness light sources to meet different product measurement needs.

（2）Automatic measurement function: Automatically locate and measure points, lines, circles, arcs, ellipses, grooves, and other elements, and can alsoLength, width, height, hole spacing, spacing, diameter, radius, angleMeasurement results of flatness, etcDirectly enrich the display.

（3）automaticCNC： With fixtures, fully automatic measurement can be performed; When there is no fixture, only the reference coordinate system needs to be measured, and subsequent dimensions are automatically measured by the instrument (with much higher measurement efficiency than peers).

（4) Support custom modification of image area window size, product images are much larger than peers, meeting customers' clear observation and measurement needs

（5) Support high-precision focusing of images, quick measurement of height, flatness, etc.

（6）Support program translation, rotation and copying functions, and can quickly edit and measure the same product in batches for one-time automatic measurement.

（7) Image output: The measurement results can be output in image format (equivalent to the functionality of a digital camera).

（8）Geometric tolerances: roundness, straightness, parallelism, perpendicularity, concentricity, and other measurement displays.

（9）supportSet tolerance, andThe actual size of the product can be set to exceed the range. If it exceeds the range, a red background warning will be displayed，Humanized features such as custom element name modification and measurement anomaly notification.

（10）Contour scanning and tracking: automatically calculate the contour of the workpiece through software and display it (Clearly display the measurement location).

（11) Support automatic contour scanning and reverse scanning functions, and directly construct points, arcs, circles, lines, etc. in the software.

（12) 2D copying: The product shape can be drawn, and the drawn graphics can be converted into CAD to form 2D engineering drawings for reverse engineering.

（13）Support import2D CAD theoretical elements, and can be quickly navigated for measurement, with and without benchmarks for contour measurement.

（14) The measurement results support exporting CAD, Word, and EXCEL reports, and support EXCEL report chart statistics function.

（15）automaticSPC analysis: can calculate CA, CP, CPK, MAX, MIN, etc., and can draw line charts, bar charts, etc.

（16）Map measurement: It can accurately integrate the partial photos of the workpiece taken into a full image of the workpiece, and save it as a high-resolution photo. It can also open the previously taken map for direct drawing, annotation, modification and other operations.

（17）Contour measurement: It can measure both baseline and non baseline contour, withThere are two evaluation standards, ISO and GD&T.

（18）Custom report function: When the instrument automatically exports the report after the measurement is completed, the report can be set to be exported to a template report customized by the customer according to their own needs.

2、 Technical after-sales service

1. Instrument operation process

（1）Measurement product process:

Turn on the instrument power, computer, and monitor → Open the measurement software on the computer desktop → Turn on the light source in the software → Move the product to the imaging area → Start measuring.

（2）Close software operation process:

Return the machine to its original position→ Turn off the instrument light source → Turn off the measurement software → Turn off the computer and instrument power → Cover with a dust cover.

2. Machine maintenance matters

（1）All components on the machine must not be contaminated with water droplets.

（2）Do not use damp cloths or other items to wipe the machine. Use a dust-free cloth dipped in industrial alcohol to wipe the glass workbench.

（3) The glass calibration block is a fragile and consumable item that needs to be stored properly. When using it, handle it gently and try not to scratch it as much as possible.

（4）When placing workpieces on the machine glass for measurement, handle them gently to reduce glass scratches and avoid damaging the machine glass.

（5）The software encryption lock is dedicated to the special machine and must be used and kept by a dedicated person. It cannot be lost.

（6）When taking a break halfway through the measurement, turn off the instrument's light source to extend its lifespan.

（7）After the measurement is completed, the instrument needs to be returned to its original position, and the machine guide rail and screw should be coated with white oil on the guide rail for maintenance after about six months.

（8）When the instrument is not in use for a long time, it is necessary to cover it with the dust cover provided by our company.

3. After sales service

（1）On site delivery service

① Installation of machines and positioning and debugging of various parts

② Verify accuracy, accuracy compensation, and calibration.

③ Training: Software operation training, hardware maintenance precautions, physical measurement training.

（2) Machine operation and usage training

Explain and operate→ Power on switch method → Manual joystick andMachine operation → Use of lenses and their accessories → Maintenance and troubleshooting

（3) Measurement software training

Explain and operate→ Software Operation Manual → Software Operation Methods → Use of Various Measurement Functions → User Practical Operation → Explanation and Training of Practical Operation Process → User Independent Operation → Completion → Consultation during Daily Use.

（4) Warranty Scope

① SinceDelivery machineWithin one year from the date, under normal use, if any issues arise due to the components of the products provided by our company (including the host, controller, computer, etc.) Our company provides free warranty services to customers for machine malfunctions caused by damage to lenses, etc.

② During the free warranty service period, if any of the following situations occur, our company will charge material costs and service fees accordingly:

1) Machine damage caused by carelessness, improper operation, or incorrect use;

2) Malfunctions caused by self modification;

3) Damage caused by the buyer's own movement or transportation during installation;

4) Damage caused by improper human storage and maintenance;

5) Vulnerable and consumable parts are not covered by the warranty

Vulnerable and consumable parts： ① Workbench glass ② Glass calibration block ③ Mouse, keyboard

4Precautions for machine installation

① Delivery location: Based on the buyer's first floor plan. If there is no elevator to go upstairs, please inform us in advance and arrange for on-site handling tools.

② Entrance: The door width should be at least 10CM wider than the instrument width.

③ Placement location: Based on the plane designated by the buyer.

④ The instrument uses an indoor power supply of 220V~50HZ, and needs to maintain a stable supply of 220V power

⑤ The instrument comes standard with a three pin plug power cord, and the indoor socket must be grounded. The indoor temperature should be maintained at 22-25 ℃.

⑥ Stay away from unstable sources of vibration, such as roadsides and near vibration prone machines.

⑦ Stay away from heat sources and magnetic field interference, such as direct sunlight, heat treatment furnaces, power generation rooms, etc.

⑧ If installing upstairs, attention should be paid to the strength structure of the floor slab and anti vibration measures should be taken.

3、 Instrument configuration list