The bottle washing machine adopts a mechanical arm to clamp bottles and is suitable for various specifications of penicillin bottles;
The bottle cleaning adopts a water vapor spray needle reciprocating tracking insertion method, which has good cleaning effect and saves energy. And equipped with a needle holder anti shake device to improve the accuracy of needle insertion into the bottle and reduce the occurrence of needle breakage;
The entire water and gas pipeline, as well as the spray needle, are completely separated for bottle washing, avoiding cross contamination and complying with GMP standards;
◆ Install a buffer block before the bottle washing machine's screw to protect the screw and reduce the risk of bottle breakage;
The bottle washing machine uses an imported synchronous belt to transport ampoules, which is connected to a bottle shifting block for stable and reliable operation;
The oven adopts hot air circulation heating, with uniform temperature and energy saving;
The oven is equipped with anti sudden power outage protection function, ensuring safe operation;
The oven can be equipped with a circulating water cooling device, which does not consume room air volume, reduces the risk of pressure imbalance in the room, and has a good cooling effect;
The oven can be equipped with a pressure difference automatic balance adjustment system to reduce the high temperature offset caused by the pressure difference imbalance between the room and the oven, as well as a series of problems such as temperature rise in the filling room, washing and drying room, etc;
The oven is equipped with DOP detection interfaces (including wind pressure, wind speed, and dust particle detection ports);
The cooling section of the oven can be equipped with sterilization function (FDA special selection);
The oven mesh belt can be equipped with ultrasonic and CIP online cleaning systems;
The interior of the oven can be flushed with high-pressure water from all directions and angles;
The filling machine adopts a horizontal synchronous belt bottle transport mode, which has high speed, accurate bottle separation, and easy replacement of specification parts;
There is a certain distance between the transportation plane and the workbench where the bottom of the bottle is located, which is conducive to the passage of level 100 airflow and prevents the generation of turbulent flow and contamination of the liquid medicine;
The capping part of the filling machine adopts horizontal plug feeding and horizontal disc suction plugs, which have the characteristics of easy observation, convenient feeding, and high-speed plug feeding;
The filling machine can be equipped with ceramic pumps, stainless steel pumps, and peristaltic pumps;
The filling machine has the function of no bottle stop filling and no bottle no plug function;
The filling machine can be equipped with servo filling forms (Delta, Mitsubishi, Schneider).
The entire line adopts PLC overall control, frequency converter, and touch screen control technology, ensuring stable and reliable operation; The touch screen can display the running dynamics of each individual machine, the water pressure, air pressure, air pressure, temperature and other displays of each control point, the status and fault display of each switch, fault self diagnosis and fault analysis and troubleshooting methods, enabling the entire production process to achieve automation control. The interconnection has a three machine self-control balance device to ensure balanced and reliable production.
According to customer needs, optional options are also available:
Siemens, Schneider, Mitsubishi, Delta and other brand control systems;
Online detection, alarm, recording, and printing system for water, air pressure, water temperature, ultrasonic intensity, dust particles, and wind speed;
◆ ORABS CRABS、 Aseptic isolator system.
Product model | QCL60+ASMR620/35 +KGF4 | QCL60+ASMR620/43 +KGF6 | QCL60+ASMR620/43 +KGF8 | QCL80+ASMR620/48 +KGF10 | QCL120+ASMR800/55 +KGF12 | QCL120+ASMR1250/60 +KGF20 | QCL80*2+ASMR1250/60 +KGF12*2 |
---|---|---|---|---|---|---|---|
Applicable specifications (ml) | 2-25 (International penicillin bottles) | 2-25 (International penicillin bottles) | 2-25 (International penicillin bottles) | 2-25 (International penicillin bottles) | 2-25 (International penicillin bottles) | 2-25 (International penicillin bottles) | 2-25 (International penicillin bottles) |
Number of filling heads | 4 | 6 | 8 | 10 | 12 | 20 | 24 |
Production capacity (pcs/h) | 120(2ml) | 180(2ml) | 200(2ml) | 300(2ml) | 400(2ml) | 500(2ml) | 650(2ml) |
Bottle washing qualification rate (%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 |
Bottle washing damage rate (%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 |
Sterilization temperature (° C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 |
Exhaust air volume (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 |
Filling accuracy (%) | ≤± 2.5 (mechanical driven positive displacement pump, ceramic pump, stainless steel pump) ≤± 0.5-1.0 (servo driven positive displacement pump) | ||||||
Pass rate (%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 |
Air laminar cleanliness (Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
Vacuum pumping speed (m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 |
Capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 |
Power Supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz |
Total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 |
Dimensions (LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |