
product description
product overview
HC01 gear laser welding is a single type welding machine, which is our company's first generation welding machine with a simple equipment structure. Mainly composed of high-power lasers, water-cooled units, processing machines, Siemens808DComposed of numerical control systems, etc. The control system can achieveIntegrated control of the entire system including machining machines, lasers, water-cooled units, and protective gas units.
The processing machine mainly consists of a vertical rotating table, a horizontal sliding table, a light guide system, a welding head, and auxiliary systems such as dust removal, pneumatic, and cooling. It is suitable for welding disc teeth and shaft teeth, manual loading and unloading, and has high production efficiency.
The welding machine of this model is equipped with our company's independently developed transverse CO2 laser, which has a low cost and can be applied to the welding production of gearbox gears for various vehicle models (it can also be equipped with imported ones)C02Laser or fiber laser)
Siemens 828D Six Axis Motion System
X-axis travel:300mm YAxis travel:100mm ZAxis travel:150mm(Driven by servo motor)
W-axis travel: 100mm (driven by servo motor)
U1、U2Shaft speed:7.5~37.5rpm(i=80)(Driven by servo motor)
X、Y、ZAxis: Positioning accuracy ≥ ±0.02mm
Repetitive positioning accuracy: ≥ ±0.01mm
Maximum operating speed: 5 meters/divide
performance index
laser device |
Rofin-DC030Laserfiber laser(Optional) |
Output wavelength |
10.6μm |
Output power range |
300~3000W |
Power stability |
±2% |
Laser beam diameter |
20-25mm |
Beam stability |
≤0.15mrad |
Water cooling unit |
LSJR-500BXCooling system |
Customized cooling capacity |
50KW |
CNC machine tool(X、Y、ZAxis) |
|
positioning accuracy |
≥±0.02m |
repeatability |
≥±0.01mm |
Processing process parameters and requirements |
|
Maximum welding depth |
5mm |
Minimum weld width |
1mm |
Welding speed |
1.5-3.0m/min |
Processing workpiece size range |
|
Outer diameter of disc teeth |
φ40-φ130mm |
inside diameter |
φ35-φ70mm |
thickness |
20-50mm |
Maximum length of gear shaft |
350mm |
Maximum diameter for gear shaft positioning |
φ35mm |
control system |
Siemens828D+Auxiliary machineryPLC |
Tact Time |
≤10second/Item (Workstation 2) |