Wuhan Dazu Jinshikai Laser System Co., Ltd
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    No. 72 Optics Valley Avenue, China Optics Valley, Donghu New Technology Development Zone, Wuhan City
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HC01 Single Station Gear Laser Welding Complete Equipment
HC01 Single Station Gear Laser Welding Complete Equipment
Product details


product description


product overview

HC01 gear laser welding is a single type welding machine, which is our company's first generation welding machine with a simple equipment structure. Mainly composed of high-power lasers, water-cooled units, processing machines, Siemens808DComposed of numerical control systems, etc. The control system can achieveIntegrated control of the entire system including machining machines, lasers, water-cooled units, and protective gas units.


The processing machine mainly consists of a vertical rotating table, a horizontal sliding table, a light guide system, a welding head, and auxiliary systems such as dust removal, pneumatic, and cooling. It is suitable for welding disc teeth and shaft teeth, manual loading and unloading, and has high production efficiency.


The welding machine of this model is equipped with our company's independently developed transverse CO2 laser, which has a low cost and can be applied to the welding production of gearbox gears for various vehicle models (it can also be equipped with imported ones)C02Laser or fiber laser)


Siemens 828D Six Axis Motion System

X-axis travel:300mm YAxis travel:100mm ZAxis travel:150mm(Driven by servo motor)

W-axis travel: 100mm (driven by servo motor)

U1、U2Shaft speed:7.5~37.5rpm(i=80)(Driven by servo motor)

X、YZAxis: Positioning accuracy ≥ ±0.02mm

Repetitive positioning accuracy: ≥ ±0.01mm

Maximum operating speed: 5 meters/divide


performance index

laser device

Rofin-DC030Laserfiber laser(Optional)

Output wavelength

10.6μm

Output power range

300~3000W

Power stability

±2%

Laser beam diameter

20-25mm

Beam stability

0.15mrad

Water cooling unit

LSJR-500BXCooling system

Customized cooling capacity

50KW

CNC machine tool(XYZAxis)


positioning accuracy

≥±0.02m

repeatability

≥±0.01mm

Processing process parameters and requirements


Maximum welding depth

5mm

Minimum weld width

1mm

Welding speed

1.5-3.0m/min

Processing workpiece size range


Outer diameter of disc teeth

φ40-φ130mm

inside diameter

φ35-φ70mm

thickness

20-50mm

Maximum length of gear shaft

350mm

Maximum diameter for gear shaft positioning

φ35mm

control system

Siemens828D+Auxiliary machineryPLC

Tact Time

10second/Item (Workstation 2)



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