MES solution for production execution

Function Architecture

In response to the problem of management information "gap" between ERP systems and on-site automation systems in manufacturing enterprises, the Keyuan MES system achieves information exchange between the production process and the planning and control layers through integration and synchronization. The continuous information flow from the planning layer to the execution layer to the control layer is used to achieve full integration of enterprise information. Practice scheduling and management requirements at the workshop level in production scheduling, data collection, process management, task dispatching, quality management, and other aspects to enhance the execution capability of the enterprise.

Full process control

Product advantages

1. Provide machine level production plan

Koyuan considers production capacity/resource constraints while calculating MRP material requirements, and simulates scheduling to make plans timely, visible, and executable, truly achieving intelligent manufacturing planning.

Implement a detailed scheduling plan for the machine.

Realize dynamic and flexible scheduling of production plans, improve the accuracy of production plans and the ability to adjust changes.

● Realize production trend prediction, effectively eliminate production bottlenecks and constraints.

By linking and exchanging production information, efficient collaborative production can be achieved and production efficiency can be improved.

Optimize and enhance supply chain management, improve market responsiveness, and reduce enterprise inventory and capital backlog.

2Equipment data interconnection and intercommunication

The SyncEI real-time data acquisition system is compatible with multiple communication protocols and database software, enabling data acquisition with various production equipment.

On the basis of a deep understanding of production process flow, process equipment, product and material form, quality control points, traceability system and other control requirements, determine the scope and depth of data integration between MES system and various equipment, materials, people, programs, etc., communicate with equipment to achieve automatic collection, better meet the requirements of production process control, build a workshop level Internet of Things, and make everything interconnected no longer distant.

3Full process traceability system

Product process trackingBy querying the material sources, key material information, production equipment, production procedures, production materials and tools, production personnel, and quality inspection data of the product production process, traceability of the entire product process can be achieved;

Material status trackingBy tracking the inventory status, in production status, product status, and shipment status of materials, the overall status of materials at various stages of the factory can be displayed in real time, enabling precise scheduling and optimal utilization of materials in advance.

4Transparency of production execution process

Through personalized customization of various types of practical dashboards, achieve production transparency, quality transparency, and equipment transparency:

Transparent productionReal time display of key progress in the workshop production process;

Quality TransparencyReal time display of quality inspection tasks, inspection results, and other data information;

Equipment and Capacity TransparencyReal time display of equipment production status, personnel and equipment capacity statistics, and other data.

5The large and comprehensive SyncPlant platform

The SyncPlant control platform from Keyuan supports intelligent management, intelligent production, and intelligent control of equipment terminals.

Through one-stop services, we cover the entire process of enterprise informatization, including OA, HRM, PLM, ERP, MES, WMS, CRM, SCM, and equipment interconnection, reducing the loss of integration in the enterprise informatization process and improving the quality and efficiency of enterprise informatization transformation.

Products case

Keyuan Binjiang Electronic and Machinery Sample Factory

The demonstration intelligent workshop in Jiangsu Province and the first batch of top ten intelligent factory demonstration projects in Nanjing - Keyuan Intelligent Manufacturing Industrial Park fully adopts the iMIS intelligent manufacturing information system, covering the full process business of SCM, MES, WMS, CRM, PLM, HRM, OA and other enterprises, realizing deep interaction between equipment, materials, people, and data, and building a real-time monitoring/scheduling and full process traceability system.

Yapai Intelligent Factory

The Yapai Technology Intelligent Factory project mainly involves warehouse management, production management, supply chain management, quality management, and equipment interface management.

Real time collection, management, and feedback of production and manufacturing process information are achieved, followed by product tracking. Through quality traceability, the production efficiency of the enterprise is improved, product quality is enhanced, materials are managed, and key equipment is effectively monitored, achieving efficient integration of production processes and management decisions. After implementation, the production cost of Yapai Technology has significantly decreased, the production cycle has been significantly shortened, and the production efficiency has been greatly improved.