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Intelligent motor factory comprehensive testing system (six projects, dual station)
Host introduction: This system can achieve power frequency withstand voltage, insulation resistance, DC resistance, inter turn, no-load, and locked ro
Product details
1、 Equipment Description
1. Equipment name: Intelligent Motor Factory Comprehensive Testing System.
2. Equipment model: VGX-13X-ATE
3. Power supply voltage: 220V ± 10% 50Hz Environmental temperature: 0-40 ℃ Environmental humidity: 0-85% RH
4. Customer groups: various motor manufacturers, motor maintenance service stations, national quality inspection agencies, etc.
5. Application object: Conduct rapid factory inspection and testing of motors on production lines.
6. Strictly in accordance with the national mandatory standards GB/T 755-2008 "Performance and Quota of Rotating Electrical Machines" and GB1032-2012 "Test Methods for Small and Medium sized Asynchronous Motors",GB/T1311-2008Test Methods for DC Motors
7. Modular design, standardized design, system design, always adhere to the concept of openness.
8. This system can achieve power frequency withstand voltage, insulation resistance, DC resistance, turn to turn, no-load, and locked rotor testing. The entire testing time can be set arbitrarily in the software.
9. System management authorization, where system administrators have the authority to set, edit, and delete parameter settings and model configurations for various models; The testing operator can only test and operate under the currently selected "model". Ensure the professionalization of system management and avoid the risk of important test data loss. Password protection can also be removed for daily operations.
10. Each testing item can be freely selected or abandoned to meet the efficiency of testing. And the qualification criteria can be set arbitrarily. If the test result data exceeds the standard, the sound and light alarm will be automatically activated. Meeting the high-speed measurement needs of users: The measurement time can be set arbitrarily from 0.2-999S, and the measurement rate can be set arbitrarily within the range of 100mS, 200mS, 300mS, 500mS, and 1000MS. The birth of new technology has solved the drawbacks of previous systems with a single testing speed.
11. The power frequency withstand voltage can be set to any voltage value within the range, and the system automatically generates a voltage stabilization effect (using IGBT/PWM pulse width modulation). The test data is not affected by external grid voltage fluctuations, and the withstand voltage output has a gradual rise and fall function to avoid inaccurate measurement data or damage to the tested object due to voltage or current surges. This process is particularly important in the measurement and control industry.
12. Multiple frequency division coefficients are available for users to choose from, and the carefully designed DC-40MHz wide frequency testing range ensures higher measurement accuracy and true and perfect inter turn waveforms.
13. The system is equipped with a temperature sensor for real-time monitoring of the ambient temperature, and the software has the function of turning on/off resistance value conversion (using the resistance temperature rise formula to convert the resistance value at the current ambient temperature to the resistance value at the set temperature).
14. Manually adjust the inherent voltage leakage current and insulation resistance of the testing system to improve the accuracy of system testing.
15. The system can not only automatically calibrate various project parameters, but also facilitate functional self checking work, achieving rapid automatic diagnosis and judgment of system faults, in order to facilitate on-site rapid diagnosis and repair of system faults.
16. The rich application of electromagnetic compatibility (EMC) technology (such as grounding, shielding, isolation, filtering, etc.) and the guarantee of good manufacturing processes maximize the reliability and anti-interference ability of the system. In environments with interference, sparks, high voltage, and strong electrical shocks, the system can operate stably and reliably, which is a leading technology in the same industry.
17. Powerful data management function, can query the monitoring data results of each motor (by model, number, date, project, qualified) and other conditions, and generate statistical reports. This report can be printed for easy archiving and can be used as a factory inspection report for motors.
2、 Equipment composition module
1. Mechanical and electrical measurement module
a)、 使用 VGX-13X-ATE 型模组拼装机柜。
b)、 The default external spray color is gray white with dark blue corners. Colors can be customized.
c)、 Equipped with casters and brake system, enhancing mobility and stability.
d)、 Each test circuit board is independently designed, with clear hierarchy, reasonable structure, overall harmony, easy disassembly and maintenance.
2. Software module
a)、 Industrial computer: 17 "LCD display, 2G memory, 500g hard drive, DVD drive, USB interface.
b)、 Test software: Full Chinese interface. It has multiple types of product parameter input and storage functions, and can be easily retrieved. The test items can be selected completely or randomly, and can be automatically judged. If they fail, an audible and visual alarm will be issued. Can automatically and manually save detection data. Capable of data storage, reporting, statistics, and analysis; Capable of generating data reports that intuitively, comprehensively, and accurately represent the testing parameters of the motor. The data report can be printed and kept as calibration data for the motor.
3、 Module Features
1. Project selection: Customers can choose any of the options for testing according to their testing needs.
2. Model selection: Different motor standards can be stored in the computer for easy retrieval at any time.
3. Parameter input: You can input the judgment criteria for each motor, click save, and save it to the parameter database for long-term storage.
4. Statistical data: Collect test data of motors and generate data reports.
5. Real time monitoring: Real time display of each test data, with sound and light alarm function for unqualified items.
6. Temperature compensation: The converted temperature can be set arbitrarily, and the default is converted to 20 ℃ (the ambient temperature value is provided by the internal sensor).
4、 Test project selection
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project
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test parameters
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power frequency withstand voltage
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Test voltage: 100-3000V
Test range: 0-0.4-2-20mA (automatic range switching)
Measurement accuracy: ± 5%
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insulation resistance
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Test voltage: DC 250V/500V/1000V
Measurement range: 5-500M Ω (automatic range switching)
Measurement accuracy: ± 5%
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DC resistance
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Test current: 1000mA corresponding range: 0-2 Ω
Test current: 100mA corresponding range: 2 Ω -20 Ω
Test current: 10mA corresponding range: 20 Ω -200 Ω
Test current: 1mA corresponding range: 200 Ω -2000 Ω
Test accuracy: ± 0.5%
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interturn
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Test voltage: 100-3000V
Interturn data: difference product (0-100%), product difference (0-100%), storing three sets of standard waveforms
Test accuracy: ± 5%
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no-load test
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Test voltage: 0-500V (AC)
No load current range: 0-100A (AC) (dual station test)
Accuracy: ± 0.5%
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locked-rotor test
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Test voltage: 0-500V (AC)
Range of locked rotor current: 0-100A (AC) (dual station test)
Accuracy: ± 0.5%
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5、 Selection and customization of mechanical and electrical measurement modules (※)
1. Selection: Standard box, Weige brand color. Six projects, dual station testing.
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