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Intelligent pneumatic control system
The intelligent controlled atmosphere control system can analyze and judge the activity and trend of grain pests in the warehouse based on the grain s
Product details

Product Features

The output nitrogen concentration of the nitrogen production system can be continuously adjusted within the range of 98% to 99.5%;

All operations and controls of the nitrogen production system are implemented by PLC (the device can be fully automated or manually operated);

All sewage and drainage systems of the nitrogen production system are automatically controlled for discharge (displayed on the control screen), and the filter is equipped with a differential pressure gauge;

The nitrogen production system has an emergency shutdown function.

★ Nitrogen production capacity: 350Nm3. Hr (MAX);

★ Nitrogen purity: above 99.5%;

★ Nitrogen pressure: 0.5MPa;

★ Insect and gas detection channel length: ≤ 70m;

★ Multi point automatic online sampling and detection capacity for grain heap gas and grain insects: ≤ 45 insect detection points (gas detection points);

★ Butterfly valve switch control

The frequency of collecting equipment and facility status data shall not be less than once per 5 minutes.

The pneumatic control equipment is equipped with a manual and automatic switch.

The system has data detection function

1) This system reserves interfaces for detecting the temperature, humidity, and grain pile temperature of the external air and grain storage space.

2) This system has the function of detecting the operation status of grain storage system equipment and facilities.

3) This system has the function of real-time online detection of gas concentration and pest infestations in grain piles.

4) This system adopts the standard industrial grade field control bus RS485 bus, which can detect data from multiple warehouses in a time-sharing manner.

5) This system can request and obtain real-time grain situation data from the grain situation remote monitoring platform.

6) This system software has the function of automatically obtaining grain situation data from multiple warehouses in a time-sharing manner.

The system has data analysis and prediction functions

1) The "Intelligent Air Conditioning Expert Decision System" of this system can analyze and judge whether relevant conditions are met based on various grain situation indicators, and control relevant facilities to make warnings.

2) The "Intelligent Air Conditioning Expert Decision System" of this system can predict the nitrogen charging and discharging time and evaluate the final implementation effect based on different nitrogen charging and discharging purposes.

3) This system software can automatically analyze data information from multiple warehouses in different time periods.

The system has data storage and retrieval functions

1) This system adopts efficient dynamic database technology, which can conveniently store real-time data.

2) This system adopts efficient dynamic database technology, which can facilitate the retrieval of real-time data.

The system has real-time data display and printing functions

This system has the function of calculating nitrogen filling time, energy consumption, grain pest quantity, etc., and ultimately evaluating the effectiveness of this nitrogen filling

The system has various functions for device control

1) Based on the comprehensive information detection and analysis results, real-time control commands are issued to the air conditioning control system to achieve automatic on/off or start/stop of air conditioning equipment and facilities.

2) The "Intelligent Air Conditioning Expert Decision System" of this system covers various forms of automatic control modes such as nitrogen filling and exhaust.

3) This system has computer manual and remote control functions. Users can easily control related equipment and facilities according to different needs.

4) The system adopts a standard industrial grade field control bus RS485 bus, which can control multiple warehouse equipment in a time-sharing manner.

5) Capable of controlling multiple warehouse air conditioning facilities and equipment in a time-sharing manner.


NP995-100B Nitrogen Generator

product image

parameter name

technical indicators

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Nitrogen production volume

100Nm3.Hr(MAX)

Nitrogen purity

Over 99.5%

nitrogen pressure

0.5MPa

Nitrogen dew point

Below -45 ℃ under standard atmospheric pressure

Output nitrogen concentration

98%~99.5%

XS-QT2 Intelligent Air Conditioning Control Cabinet

product image

parameter name

technical indicators

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temperature sensor

Error ≤± 0.5 ℃

humidity sensor

Error ≤± 3% RH

Working environment temperature

-30℃~60℃

Working environment humidity

10%RH~99%RH

Power applicability

AC220V±10%

50HZ±10%

insulation resistance

Insulation resistance ≥ 500M Ω

Withstand Voltage Test

The power terminal of the main control machine can withstand a withstand voltage test of 1500V, 50HZ for 1 minute without breakdown or flashover between the power terminal and the ground

communication interface

RS485 or bus mode

XS-QT2-CD nitrogen charging and exhaust control cabinet

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parameter name

technical indicators

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Integrated multi way butterfly valve


Integrated intake and exhaust control

Fixed circulation dedicated fan

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parameter name

technical indicators


power

0.55kw

wind pressure

900pa

air volume

750m3/h

V6.0 Intelligent Air Conditioning Software

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parameter name

technical indicators

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Hardware requirements

Pentium II CPU above 300MHz, 512MB or more memory, 2.0GB or more available hard drive

operating system

Windows XP Home Edition/Professional,

Windows Server 2000/NT/2005/2007

user interface

The user interface style of each subsystem in the software is consistent, and the software is easy to learn and use

function

Real time monitoring of comprehensive indicators of grain situation, accurate judgment of air conditioning conditions, and capturing the best timing for air conditioning


Product Name

model

Specification parameters (description)

Nitrogen generation device

NP995-100B

Nitrogen production capacity: 100Nm3. Hr (MAX); Nitrogen purity: above 99.5%; Nitrogen pressure: 0.5MPa; Nitrogen dew point: below -45 ℃ at standard atmospheric pressure

Intelligent pneumatic control cabinet

XS-QT2

Contains intelligent pneumatic control module: integrated control electrical appliances and circuits for electric valves and other equipment. The electrical cabinet is made of stainless steel and optimized for layout and installation with other cabinets in the warehouse area. The control method adopts high-performance microcontroller.

Nitrogen filling and exhaust control cabinet

XS-QT2-CD

Including 6 sets of electric stainless steel butterfly valves

Fixed circulation dedicated fan

0.75KW

The overall stainless steel shell of the fan, aluminum alloy blades, leak proof, corrosion-resistant, low vibration, low noise

Warehouse temperature and humidity monitoring equipment

HS1101 sensor

The sensor adopts a digital temperature and humidity integrated probe, which is dustproof, corrosion-resistant, and resistant to phosphine (PH3) fumigation

pressure sensor


Used to measure the nitrogen pressure inside the warehouse

Nitrogen sensor


Used to measure the nitrogen concentration inside the warehouse

Intelligent air conditioning software

V6.0

The system software is mainly used for grain depot air conditioning management.


System composition architecture

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Product application performance

The "Multi functional Grain Situation Measurement and Control System" product has started mass production and is being promoted in more than 40 warehouses in Zhejiang, Jiangsu, Guangdong, Henan, Fujian, Beijing, Shandong, and other regions, such as the Yuezhou Provincial Grain Reserve in Zhejiang, Tongxiang Central Grain Reserve in Zhejiang, Qihe National Grain Reserve in Shandong, and Changle National Grain Reserve in Fujian. In particular, in 2015, the Henan Provincial Grain Bureau, a pilot province for the National Grain Storage Intelligent Upgrade Project, listed the project technology as the main function of Henan Province's grain storage intelligent upgrade, and successfully installed it in the first demonstration warehouse of Henan Province's grain storage intelligent upgrade project, Zhengzhou Xinglong National Grain Reserve. It has been put into use and is deeply loved by users. As of the first half of 2016, the "Multi functional Grain Situation Measurement and Control System" product More than 1000 sets have been sold cumulatively, Sold to more than 20 provinces, cities, and districts across the country.


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