One Material selection plan

The mixer can be customized with carbon steel, manganese steel, 304 stainless steel, 316L stainless steel, 321 stainless steel, and other materials, and different materials can also be used in combination;
When selecting equipment materials, distinguish between parts that come into contact with the material and parts that do not come into contact with the material; Functional coatings or protective layers such as anti-corrosion, anti bonding, isolation, and wear resistance can be added specifically to the interior of the mixer; Surface treatment of stainless steel includes sandblasting, wire drawing, polishing, mirror finish and other treatment methods, which can be applied to different parts of use;

1: The body is made of all stainless steel with mirror finish on both the inner and outer surfaces. 2. The body is made of all stainless steel with matte finish on both the inner and outer surfaces. 3. The parts in contact with the material are made of stainless steel. 4. The body is made of carbon steel

II Driver configuration

The mixer is equipped with driving devices with different abilities, powers, and output speeds based on the properties of the materials, starting methods, and mixing methods.
The selection of drive motors includes: ordinary motors, explosion-proof motors, variable frequency motors, high-efficiency energy-saving motors, high protection level motors, and motors under different voltages;
Common reducers: R, K, F series gear reducers, cycloidal pinwheel reducers, universal gear reducers, planetary gear reducers;
Common connection methods: direct connection, pulley connection, hydraulic coupling connection.

III agitator

The mixer can be equipped with different agitators according to the properties of different materials;
Conventional material mixing methods include: mixing different powders with each other, mixing batches of the same material, mixing powders with a small amount of liquid, mixing powders with liquid to form a slurry, thickening or diluting the slurry, mixing particles with powders, mixing particles with particles, crushing and mixing agglomerates, and mixing by cooling or heating.
The agitator modified for horizontal mixer can be divided into: inner and outer double helix type, blade screw belt type, inner and outer broken screw belt type, razor blade type, etc.

4 emptying device

The conventional configuration of the mixer is a pneumatic curved flap valve. When the valve is closed, the curved flap of the valve fully conforms to the curved surface of the cylinder. During the mixing process, there are no excess mixing dead corners, making the mixed material more uniform; The driving of valves can be distinguished into three types: manual, pneumatic, and electric;
Other reference valves include powder spherical valve, roller valve, plum blossom misalignment valve, powder butterfly valve, rotary feeding valve, etc.

Five Opening method

The cylinder cover of the mixer can be equipped with different forms of openings to meet different operating conditions.
According to the opening function, manholes, cleaning doors, feeding ports, exhaust ports, dust removal ports, etc. can be set up. The opening forms include flange type standard openings and quick opening covered door openings;
The mixer can be set with a fully open cylinder cover for easy cleaning of the interior of the equipment.

VI Powerful auxiliary components

The mixer can be equipped with various components for use, including coil steam jacket, honeycomb pressure resistant jacket, circulating medium jacket, online sampling valve, high-speed flying knife, magnetic separator, temperature detection, weighing system, dust removal and purification components;
The jacket of the mixer adopts different forms of jackets according to different heat source media, which can be heated or cooled, with high temperatures within 250 degrees Celsius;
When a small amount of liquid is added, a liquid spraying spray device is required, which is more conducive to the uniform dispersion and mixing of the liquid in the main material;
The spray system consists of three basic modules: pressure source, storage tank, and nozzle.

1. Determine the volume of materials to be mixed in each batch, ranging from 0.1 to 20 cubic meters, and select equipment of the corresponding specifications.
2. Select equipment manufacturing materials, which are divided into parts that come into contact with the material, parts that do not come into contact with the material, and other components of the equipment that maintain their original materials.
The material is determined based on factors such as material properties, working conditions, and hygiene levels. Commonly, carbon steel and 304/316L/321 stainless steel materials are selected and surface treatment requirements are determined according to the requirements.
3. Determine the driving capability of the configuration based on the specific gravity, fluidity, and other properties of the material, as well as the start-up standards.
Startup standards are divided into overloaded startup and unloaded startup.
4. According to the actual process situation, add auxiliary functional components such as liquid spraying, heating/cooling, etc.
5. Design the opening requirements for equipment, such as feeding ports, cleaning ports, exhaust holes, etc
6. Select the discharge mode and driving method, including manual, pneumatic, and electric
Important reminder: Equipment selection is a crucial step, and detailed information about materials and process arrangements should be provided as much as possible so that our professional personnel can provide you with high-quality technical services.