Microwave vacuum tube furnaceintroduce

Product Introduction:

ZK18Microwave atmosphere tube furnace, usingCombining microwave vacuum high-temperature heating technology with traditional heating furnace designBy specially designing the two ends of the pipeline, various process conditions such as atmosphere, temperature control, and pressure control can be achieved. In addition to the unique advantages of "high, low, fast, and economical" of high-temperature microwave oven and its sintering process technology, this furnace also has significant advantages such as wide application, easy operation, process repeatability, and good stability. Specially suitable for the development, testing, and small-scale production of new materials.

Application scope:

Microwave vacuum tube furnaceWidely used in high-temperature synthesis, calcination, roasting, sintering, ashing, incineration, melting, heat treatment, pyrolysis and other solid materials such as coal, electricity, metallurgy, chemical industry, etc.

Applied to high-temperature synthesis, calcination, roasting, sintering, pyrolysis, carbonization, ashing, incineration, melting, and heat treatment of various solid materials under vacuum or flowing atmosphere conditions in industry laboratories such as coal, power, metallurgy, powder processing, and chemical engineering, as well as university laboratories; It can also be used for sintering and synthesis of materials in the fields of semiconductors, nanomaterials, magnetic materials, electronic ceramics, structural ceramics, metal compounds, nitrides, carbon fibers, graphene technology, etc.

Main features:

①The heating rate is fast and the temperature field is uniform. Within 20 minutes, the room temperature can be raised to 1000 ℃ (using graphite).

②Integrated design, equipment and vacuum atmosphere matching equipment integration, safe and reliable.

③Adopting a dedicated ceramic fiber material furnace chamber and a double-layer insulation structure to ensure that the furnace surface temperature is measured by a thermocouple at room temperature.

④Enix Pro system, PLC automatic control, intelligent and controllable temperature and power, touch screen operation, real-time temperature power curve display, providing manual, automatic, and constant temperature operation modes that can be freely switched.

⑤Adopting a continuously adjustable, high stability, long lifespan, continuous wave industrial grade microwave source to ensure that the equipment can operate continuously and stably for a long time.

⑥Microwave flange connection for gas path connection, convenient loading and unloading, clamp connection; This device is a non-contact heating device with no material contamination.

Atmosphere and Environment:

Can handle various atmospheres (such as air, oxygen, nitrogen, argon, weak reducing atmosphere, etc.); Adopting corrosion-resistant exhaust channels can quickly discharge the gases emitted during the heating process.

Special furnace structure:

ZK18 microwave vacuum tube furnace is a multi-purpose high-temperature furnace. It can provide various working environments such as vacuum and controllable atmosphere for workpiece heating. Specially suitable for the synthesis and sintering of ceramic materials, sintering of powder metallurgy parts, drying and heat treatment of inorganic materials, powder calcination, ashing treatment in chemical analysis, cracking treatment experiments of various solid wastes, and so on.

2. Widely applicable, easy to operate, repeatable process, and good stability.

3. It is particularly suitable for the development of new materials and small-scale production.

technical parameter

● Product model: ANKS-ZK18

●Power supply requirement: 220V

●Overall power: 3600W

●Microwave frequency: 2450MHz (S-class frequency band)

●Microwave power: 3000W (industrial grade)

●Power regulation: 3000W (high-frequency closed-loop feedback PID)

●Microwave ratio: Non pulse microwave linear output, control accuracy ± 1w, control

●Adjustment method: Non pulse continuous adjustable

●Adjustment ratio: 0-100

●Working temperature: 1200 ℃ (optional 1500 or 1700 ℃)

●Temperature control accuracy: ± 1 ℃

●Temperature measurement method: Enix contact type

●Cooling system: high-frequency axial flow fan

●Microwave high temperature module: capable of self-control microwave high temperature simulation field

●Peak adjustment: equipped with microwave peak automatic adjustment module, which can automatically adjust microwave peak (Enix special)

●Microwave coupling: equipped with multi-mode high-frequency coupling system (Enix special)

●Source Creation Wavefront Distribution System: Ainikesi 1 set

●Matching molded energy feeding waveguide: Ainikesi 1 set

●Atmosphere system: Multiple independent gas paths can be used to pass various atmospheres (inert gases). A corrosion-resistant exhaust channel is adopted to quickly discharge the gases emitted during the heating process.

●Internal cavity coupling: Ainikesi Austrian high-temperature coupling cavity

●Inner tube material: microwave specific quartz tube, quartz tube diameter of φ 80mm

●Vacuum system: equipped with a set of rapid vacuum matching system

●Vacuum degree: Ultimate vacuum -0.099MPa (measured at altitude in Qingdao area)

●Inner cavity material: Aerospace high-temperature resistant material (Enix special)

●Thermal insulation material: adopting multidimensional microwave structural field design, ensuring microwave uniformity, industrial grade microwave resonant cavity, six layer insulation inner cavity design, and vacuum formed material composition structure

●Display mode: touch screen and embedded human-machine exchange system

●Control System: Enix Pro System

●Function configuration: ① Enix Pro system automatic control, temperature and power are both intelligently controllable, real-time temperature power curve is displayed in real time, cloud storage download, providing manual, automatic, and constant temperature operation modes and can be freely switched

② Real time power display, real-time current display, 485 converter, CP connection, real-time temperature display control, real-time curve

③ USB data export, 60 sets of process storage, 5-stage mode compatible with new and old process replacement modes, equipped with multiple working modes, manual, automatic, constant temperature, etc

●Protection function: The device is equipped with over temperature alarm, over-current alarm, component self check, temperature abnormality, sensor abnormality automatic power-off protection, instrument fault alarm, microwave automatic stop and reset.

●The pipeline adopts a cut-off circular waveguide sealing structure, and the microwave leakage prevention treatment is superior to the national standard (≤ 5mW/cm2)

●Dimensions approximately: 1100 × 680 × 660 (width × depth × height)

●Equipment configuration: one set of atmosphere system, one set of AinesiPro system, one 80mm quartz tube, one feeding hook, and one silicon carbide crucible.