Marposs Precision Co., Ltd
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Powerful metal forming and sheet metal forming process monitoring system
X5是一个高质量的金属成形生产过程监控系统,包括冷成形、锻造、螺纹轧制和冲压。该系统支持监测各种机器和传感器,并具有不同类型的监测模式。它是模块化的,可以为模拟(1-8)或二进制传感器(4-16)配备灵活数量的输入。12英寸显示屏提供了一个结构清晰的触摸屏操作用户界面。X5系统使设备设置更容易,并帮
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X5Having multiple analytical functionsUsed to record running, setup, and downtime, machine speed, productivity distribution, and major production failures. Different counters and storage functions,Store all relevant monitoring, production, and process fault dataCan be used for different tools and orders. Extensive tool storage, detailed stopping protocols for all process failures, input protocols for all operator operations, and user management controlled by RFID.

X5Equipped with a 12 inch touch screen display, fast image refresh rate, high resolution, including multi-color integrated LED warning lights,Used for machine tool protection, process monitoring and process fault detection, as well as optimizing process and part qualitySome counter functions (order, tool, dose, quality, maintenance, and shift counters) support detailed control and analysis of the production process. Process signals can be monitored and displayed as peaks, envelopes, trends, or process quality curves.

These devices are user-friendly (automatically calculating signal amplification, monitoring window, and envelope width for new products),And use the teaching function to automatically adapt to constantly changing production conditions (Optimizer Plus).

Appropriate sensors (such as force, sound, distance, temperature) should be placed in positions related to the machine or tool. They convert process information into electrical signals, then amplify and filter them, and evaluate them using appropriate monitoring methods (four time, system state, zoom, sum, difference, short-term or long-term trend, peak, and PQ monitoring).

To determine the cause of productivity loss,Stop&Go diagramRecorded for up to 90 daysOperation, setup, and downtime, as well as actual production speedOn the X5 system, it is possible to display terminal masks, input and display current orders, subsequent orders, target and actual quantities, and connect to FactoreNet ® Reason for stopping the 4.0 software.

advantage
  • Provide precise machine and tool protection through calibrated force measurement, total force, and tilt measurement sum and difference channels
  • Multi sensor data collection and evaluation (force, sound, distance, temperature, binary sensors, etc.) have improved the monitoring accuracy of equipment
  • Detailed control of production quality through powerful monitoring modes (Quattromatic, Systomatic, Rotator, etc.) to improve detection capabilities and reduce downtime
  • By automating and synchronously controlling the sorting machine, feeder, conveyor belt, and material feeding, the mixing of parts is avoided and productivity is improved.
  • In order to optimize tool and machine settings, the PQ coefficient displays the process and signal stability of each channel
  • By sorting and separating good and bad parts quickly, accurately, and with monitoring, we ensure the quality of the parts
  • Comprehensively record the production process, including production speed, shutdown protocols, and automatic storage of all operator inputs
  • Intuitive device operation, user-friendly menu structure on LCD touch screen, useful interface for machine control, and powerful automatic device settings (gain, monitoring window, envelope width, etc.) reduce training workload and improve operator acceptance
  • Network interface for central data collection (FaseYNET) ® 4. XBuffer Outlook seat and remote support (TeleService), capable of direct, flexible, and fast data exchange with monitoring systems
technical specifications
  • Monitoring: 1-8 (24) analog channels, 4-16 digital inputs/outputs
  • Power: 24 V/DC/23 watts
  • Environmental temperature:+ 5 ° C to+40 ° C
  • Interface: 1 Ethernet/TCP/IP, 2 USB
  • Sampling: pseudo angle, options: angle or stroke related
  • Size: 346 x 354 x 136 millimeters (width x height x depth)
  • Weight: 10.5 kilograms (including U-shaped frame)
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