At present, the fuels used in industry mainly include solid fuels, liquid fuels, and gas fuels. From the perspective of international development trends, the application of gas fuels is becoming increasingly widespread.
Gas fuel is generally coal gas. If classified according to its production method, it can be divided into two categories: natural gas and artificial gas. In natural gas. There are gas wells, mine gas, petroleum mixed gas, and natural biogas extracted from underground through drilling. In artificial gas, there should be coke gas, generator gas, and liquefied petroleum gas.
gas producerThe product also belongs to a thermal processing process of solid fuel (coal or coke) through gas, which uses oxygen or oxygen compounds (steam, carbon dioxide) to pass through a high-temperature solid fuel (coal, coke) layer, and the organic substances (air, steam) that act as oxidants are called gasifiers, generating a mixed gas containing hydrogen, carbon monoxide, methane, etc., called coal gas. According to the different gas agents, they are divided into the following three types:
1、 Air gas: using air as a gasifying agent.
2、 Water gas: using water vapor as a gasifying agent.
3、 Mixed gas: using air and water vapor as gasification agents. The composition of the three types of gas mentioned above is as follows: (expressed in volume percentage)
Gas nameGas composition | H2 | CO | CO2 | N2 | CH4 | O2 |
air gas | 2.6 | 1 | 14.2 | 7.2 | 0.5 | 0.2 |
Mixed Gas | 13.5 | 27.5 | 5 | 52.8 | 0.5 | 0.2 |
water gas | 48.4 | 38.5 | 6 | 6.4 | 0.5 | 0.2 |
Single-stage gas generatortechnical performance parameters
Model number | QM0.8 | QM1.0 | QM1.3 | QM1.5 | QM1.8 | QM2.0 | QM2.2 | QM2.4 | QM2.6 | QM3.0 | QM3.2 | QM3.4 |
Applicable coal type | Non bonded or weakly bonded anthracite, bituminous coal, or coke. The coal quality should meet the requirements of GB 9143 Non-caking weakly caking anthracite,bituminous coal or coke.Coal quality should comply with the requirements of GB9143 . | |||||||||||
Ash layer height (mm) | 100-300 | |||||||||||
Particle size of coal | 13-25, 25-50, 50-100 | |||||||||||
Coal consumption (kg/h) | ≤60 | ≤130 | ≤200 | ≤300 | ≤450 | ≤600 | ≤750 | ≤900 | ≤1000 | ≤1400 | ≤1680 | ≤2000 |
Gasification agent | Air+Steam Air+Steam | |||||||||||
Gas production (Nm3/h) | ≤230 | ≤500 | ≤750 | ≤1100 | ≤1680 | ≤2180 | ≤2800 | ≤3300 | ≤750 | ≤1100 | ≤1680 | ≤2180 |
Gas calorific value (kj/m ³) | 5020-6060 | |||||||||||
Slag discharge form | Wet, automatic slag discharge | |||||||||||
Water jacket steam production (kg/h) | 38 | 80 | 130 | 180 | 250 | 300 | 350 | 450 | 500 | 550 | 550 | 600 |
Water vapor pressure (MPa) | 0.294 | |||||||||||
Coal feeding method | Manual Manual | |||||||||||
Stoker driving devices for coal feeders | Water sealed single bell jar | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal | Double bell jar with coal |
Ash tray rotation speed (r/h) | 3 | 2.87 | 2.76 | 2.76 | 2.23 | 2.23 | 2.23 | 2 | 2 | 1.8 | 1.8 | 1.8 |
Gray disk drive motor power (kw) | 0.75 | 0.75 | 1.5 | 2.2 | 2.2 | 2.2 | 4 | 4 | 4 | 5.5 | 7.5 | 7.5 |
Fan power (kw) | 0.75 | 1.5 | 2.2 | 3 | 4 | 5.5 | 7.5 | 7.5 | 11 | 15 | 18.5 | 22 |
Designed and manufactured by our factorygas producerIt is a single-stage gas generator that uses a mixture of air and water vapor as a gasifying agent. Due to its reasonable gasification principle, simple design, low investment, convenient and safe use, simple operation and maintenance, and easy mastery, this gasifier is more suitable for small and medium-sized factories.
Used to provide gas fuel for various metal heat treatment furnaces, ceramic kilns, aluminum melting furnaces, copper refining furnaces, forging furnaces, metal product heating furnaces, hot-dip galvanizing furnaces, drying furnaces, glass industry, chemical industry, ceramic industry, cable and other industries.
Furnace structure Full water jacket structure, self-produced steam can be directly introducedgas producerUsed as a gasifying agent. The top cover is cast with two different fire-resistant insulation materials.
Coal adding mechanism Double bell jar coal feeding, automatic coal feeding machine and hydraulic driven upper insertion plate lower bell jar structure, coal screen can be added as needed.
Dust removal mechanism Worm gear form, wet single-sided or double-sided dust discharge.