Henan Dianyan New Energy Technology Co., Ltd
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Single-stage gas generator
Single-stage gas generator
Product details

At present, the fuels used in industry mainly include solid fuels, liquid fuels, and gas fuels. From the perspective of international development trends, the application of gas fuels is becoming increasingly widespread.
   Gas fuel is generally coal gas. If classified according to its production method, it can be divided into two categories: natural gas and artificial gas. In natural gas. There are gas wells, mine gas, petroleum mixed gas, and natural biogas extracted from underground through drilling. In artificial gas, there should be coke gas, generator gas, and liquefied petroleum gas.
   gas producerThe product also belongs to a thermal processing process of solid fuel (coal or coke) through gas, which uses oxygen or oxygen compounds (steam, carbon dioxide) to pass through a high-temperature solid fuel (coal, coke) layer, and the organic substances (air, steam) that act as oxidants are called gasifiers, generating a mixed gas containing hydrogen, carbon monoxide, methane, etc., called coal gas. According to the different gas agents, they are divided into the following three types:
1、 Air gas: using air as a gasifying agent.
2、 Water gas: using water vapor as a gasifying agent.
3、 Mixed gas: using air and water vapor as gasification agents. The composition of the three types of gas mentioned above is as follows: (expressed in volume percentage)

Gas nameGas composition H2 CO CO2 N2 CH4 O2
air gas 2.6 1 14.2 7.2 0.5 0.2
Mixed Gas 13.5 27.5 5 52.8 0.5 0.2
water gas 48.4 38.5 6 6.4 0.5 0.2

Working principle and basic process flow

河南电研新能源科技有限公司

Main technical parameters

Single-stage gas generatortechnical performance parameters

Model number QM0.8 QM1.0 QM1.3 QM1.5 QM1.8 QM2.0 QM2.2 QM2.4 QM2.6 QM3.0 QM3.2 QM3.4
Applicable coal type Non bonded or weakly bonded anthracite, bituminous coal, or coke. The coal quality should meet the requirements of GB 9143 Non-caking weakly caking anthracite,bituminous coal or coke.Coal quality should comply with the requirements of GB9143 .
Ash layer height (mm) 100-300
Particle size of coal 13-25, 25-50, 50-100
Coal consumption (kg/h) ≤60 ≤130 ≤200 ≤300 ≤450 ≤600 ≤750 ≤900 ≤1000 ≤1400 ≤1680 ≤2000
Gasification agent Air+Steam Air+Steam
Gas production (Nm3/h) ≤230 ≤500 ≤750 ≤1100 ≤1680 ≤2180 ≤2800 ≤3300 ≤750 ≤1100 ≤1680 ≤2180
Gas calorific value (kj/m ³) 5020-6060
Slag discharge form Wet, automatic slag discharge
Water jacket steam production (kg/h) 38 80 130 180 250 300 350 450 500 550 550 600
Water vapor pressure (MPa) 0.294
Coal feeding method Manual Manual
Stoker driving devices for coal feeders Water sealed single bell jar Double bell jar with coal Double bell jar with coal Double bell jar with coal Double bell jar with coal Double bell jar with coal Double bell jar with coal Double bell jar with coal Double bell jar with coal Double bell jar with coal Double bell jar with coal Double bell jar with coal
Ash tray rotation speed (r/h) 3 2.87 2.76 2.76 2.23 2.23 2.23 2 2 1.8 1.8 1.8
Gray disk drive motor power (kw) 0.75 0.75 1.5 2.2 2.2 2.2 4 4 4 5.5 7.5 7.5
Fan power (kw) 0.75 1.5 2.2 3 4 5.5 7.5 7.5 11 15 18.5 22

Designed and manufactured by our factorygas producerIt is a single-stage gas generator that uses a mixture of air and water vapor as a gasifying agent. Due to its reasonable gasification principle, simple design, low investment, convenient and safe use, simple operation and maintenance, and easy mastery, this gasifier is more suitable for small and medium-sized factories.
Used to provide gas fuel for various metal heat treatment furnaces, ceramic kilns, aluminum melting furnaces, copper refining furnaces, forging furnaces, metal product heating furnaces, hot-dip galvanizing furnaces, drying furnaces, glass industry, chemical industry, ceramic industry, cable and other industries.
Furnace structure   Full water jacket structure, self-produced steam can be directly introducedgas producerUsed as a gasifying agent. The top cover is cast with two different fire-resistant insulation materials.

Coal adding mechanism   Double bell jar coal feeding, automatic coal feeding machine and hydraulic driven upper insertion plate lower bell jar structure, coal screen can be added as needed.

Dust removal mechanism   Worm gear form, wet single-sided or double-sided dust discharge.

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