Product features:
1. Suitable for use in clinics, pharmacies, traditional Chinese medicine hospital pharmacies, colleges and universities, and pharmaceutical factory laboratories.
2. Fully automatic cutting, rolling, and rolling of pills, with a smooth round shape and uniform size, without the need for screening.
3. The pill making machine has a high degree of automation, good sealing, and reduces the chance of drug contamination.
4. Strong applicability, capable of producing pills of various viscosities, softness, and hardness, with a high pass rate for pill making.
5. The box and body are made of stainless steel, which is easy to clean and sterilize.
6. Multiple specifications of rollers can be randomly selected. Standard 6mm, optional 4-8 mm.
The small-scale fully automatic pill making machine can produce pills such as honey pills, paste pills, water pills, concentrated pills, water honey pills, wax pills, etc.
Honey pill: A pill made from fine powder and honey as a binder, which can be divided into large honey pills and small honey pills. Many patients with chronic diseases and cancer are most suitable. Due to the abundant nutrients such as sugar, organic acids, and vitamins in honey, it has nourishing, cough suppressing, soothing, moisturizing, and detoxifying effects. At the same time, it contains a large amount of reducing sugars, which can prevent the easily oxidized components of traditional Chinese medicine from denaturing. Honey has strong adhesive strength, and when mixed with medicinal powder, the pills are not easily hardened and have great plasticity. The pills made from honey are smooth, moisturized, slowly disintegrate, and have long-lasting medicinal power, making it an excellent adhesive.
Water honey pill: a pill made from fine powder of honey and water as a binder. Water honey pills are made from nutritious honey, refined with water to form a binder, which saves honey, reduces costs, and is easy to store. So those who use tonics to make small honey pills often use honey water as a binder to make water honey pills. At present, the application is more common, especially in provinces with wetter climates in the south, where there are more producers of water honey pills.
Concentrated pill: refers to a pill made from the decoction or extraction of drugs or parts of drugs, concentrated into a paste, and mixed with suitable excipients or drug powder. Small size, easy to take. Concentrated pills have higher requirements for materials and machinery during production compared to other pills, but their effectiveness is better when taken.
Water pill: refers to a small ball shaped pill made by using cold boiled water or alcohol, vinegar, honey water, medicine juice, etc. as a binder according to the prescription, as a fine powder of medicine. It is generally suitable for clearing heat, relieving external heat, and reducing blood circulation. Shui Wan, also known as Shui Fan Wan, is a small ball shaped pill made by using cold boiled water, medicine juice, or other liquids as a binder (wetting agent) to prepare fine powder of medicine.
Product usage scope:
The fully automatic pill making machine has a wide range of applications and is an ideal pill making machine for pharmaceutical laboratories, pharmaceutical factories, health food factories, hospital preparation rooms, clinics, pharmacies, and other settings.
For example, pharmacies, clinics, and hospitals can provide one-stop services for those in need (including slicing, crushing, pill making, decoction, etc.). Currently, there are about one pound of pills on the market that can be processed for a processing fee of 12 yuan. The hourly output of this product is 20-30 pounds, which means the hourly profit is about 240-360 yuan. Calculated based on a normal 8-hour workday, the total daily profit can reach about 1920-2880 yuan.
Operation process:
1. Evenly pour the refined medicine lumps into the feeding port of the screw propeller, and rotate the feeding blades internally.
2. The material is pressed into the rotating spiral groove, and the medicine strip extruded from the machine mouth is introduced into the guide wheel groove. The medicine strip hangs into the slitting device and is continuously kneaded by double kneading wheels.
Structural features:
1. This machine consists of two parts: strip making and pill making, with a box structure and horizontal strip making. It has a simple structure, easy operation, and convenient maintenance.
2. The strip adopts a worm gear reducer for smooth and reliable transmission.
3. The rolling and cutting mechanisms of the pill making part are located in the same gearbox, with good lubrication conditions for the components. The cutting speed can be adjusted through the knob of the 4-stage gearbox, allowing the rolling cutter to achieve a speed of 6-30 revolutions per minute until the cutting speed matches the strip speed.
5. The feeding port is large, and the pressure plate flips to press the material, which is convenient for filling and can eliminate the phenomenon of shed material. The hopper is divided into upper and lower parts by the flipping axis, which is very convenient to open during cleaning.
6. Electric heating uses electric heating tubes, which are safe, reliable, and have smooth strips.
7. Drip the medicine strip with alcohol, and the outside of the pill making knife is equipped with a brush to prevent sticking of the knife. The alcohol is stored in the square box of the dispensing mechanism, and the amount of alcohol is adjusted through a ball valve.
The basic steps for making honey pills are as follows:
Honey refining → medicine blending → strip making → pill making → packaging → storage.
1. The selection and refining of honey are key to ensuring the quality of honey pills. The purpose of honey refining is to remove impurities, destroy enzymes, kill microorganisms, evaporate water, and enhance viscosity. The method is: for small-scale production, copper pots or pots can be used for direct heating, and then refined over low heat; Large scale production can be carried out using steam jacketed pots, vacuum evaporation and concentration pots for refining, and finally filtering out impurities. The degree of honey refining can be divided into three types: tender honey, refined honey, and aged honey.
Tender honey: suitable for making medicinal pills with high amounts of oil, mucus, carbohydrates, and animal tissues.
Zhongmi: Suitable for fiber, starch, and containing some oils, sugars, and general pill making.
Lao Mi: Suitable for making pills of mineral drugs with high fiber content and poor viscosity.
2. Mix the refined honey and medicinal powder in proportion (the ratio of medicinal powder to honey is generally 1:1 or 1:5, and there may be some that are less than 1:1, depending on the nature of the medicine and the season. Generally, herbs containing sugars and oils use less honey. Medicines containing more cellulose and loose texture use more honey. Use less honey in summer and more honey in winter. Mix evenly and make dough like pellets. When mixing, honey is usually added while hot (if it contains gum, resin or volatile components, wait for the honey to cool slightly before adding and mixing), fully and evenly, so that it is fully moisturized inside and outside, with consistent color, moderate hardness and softness, and can be molded freely.
3. After placing the dough like soft material for a certain period of time, the medicine and honey ingredients are mixed and moisturized, and a certain viscosity is generated. Then, the fully automatic pill making mechanism can be used to make pills with uniform size, smooth and full particles. (Small pellet making machines can be used for small-scale production.)
4. When making pills, to avoid the medication sticking to hands and utensils, an appropriate amount of lubricant can be used during operation. Lubricants can be made by heating glycerol or sesame oil (peanut oil), beeswax in a certain proportion, and melting it. Summer beeswax can be added a little more appropriately.
5. Packaging and Storage: The honey pills made can be wrapped in wax paper, glass paper, plastic bags, or wax shells and stored in a cool and dry place. (Note: Do not expose the prepared pills to direct sunlight.)