ThermoInspector MobileInfrared thermal imaging mobile monitoring station
ThermoInspector MobileA portable, mobile, all in one system for thermal monitoring, analysis, and evaluation has been newly launched through optimized design based on the ThermoDetector online infrared thermal imaging monitoring system. The portable case is equipped with a touch screen, which integrates transportation, storage, operation, and display, providing convenient and flexible mobile monitoring solutions for the fields of biology, materials, chemistry, industrial manufacturing, security, and quality control.
ThermoInspector MobileContains a central processing unit and can support up to 4 thermal imagers simultaneously. All thermal imagers use high sensitivity (better than 0.03 ℃) infrared thermal sensors, with a temperature measurement range of up to+1000 ℃. Due to these extraordinary characteristics, it can non destructively and continuously measure and evaluate the thermal field on the surface of the tested product, whether it is plastic, metal, or biomaterial.
Each ThermoObserver Mobile system supports multi camera thermal radiation measurement, camera control, PLC communication, and multiple measurement tools. Users can choose different resolution cameras: 640 × 512, 336 × 256, and also select lenses with different focal lengths.
1 Main technical features
nAll-in-oneComplete system
n640px、 336px resolution optional
nReal time measurement up to 60Hz
nPlug and play installation and easy PLC setup
nFull touch screen visual operation control
nGraphics, tables, statistics, OK/NOK indicators
n8xDigital input/output interface, 4x Ethernet ports
nPowered by Ethernet cable and 24V DC power
nIP65Protection level and transport box protection
ntemperature rangeUp to 1000 ° C
nNTD-Non destructive testing
nDirect access to recorded data
2 technical parameter
System Overview | |
Central control unit |
Camera ports: 4x Gigabit PoE Ethernet, 2x Gigabit Ethernet (for PLC) Digital input/output: 4x isolated (compatible with 24VDC) input, 5x open collector output Power supply: 12-36VDC USBPort: 2x USB3 ultra high speed port for data upload Embedded operating system for optimizing multi camera connectivity |
touch screen |
Built in, all settings can be directly implemented through the touch screen |
Infrared thermal camera |
Each central unit can connect 4 WIC cameras, with 2 different resolutions to choose from Lens: interchangeable and focusing, multiple field of view angles to choose from, frame rate up to 60Hz Temperature range: -25 ℃ to+150 ℃, -40 ℃ to+550 ℃, optional+1000 ℃ Accuracy: ± 2% or ± 2 ℃ Temperature sensitivity: ≤ 0.03℃(30mK)@30℃ |
Cables and adapters |
The transport box is equipped with sealed connectors for digital input and output cables Delivery of Ethernet cable and machine 230VACThe power adapter |
Standard Packaging List |
Hard transport box, touch screen control panel (built-in IR software, LCD)、 Cable (DIO 1m, UTP 10m, DIO board) |
Power Supply | |
Controller input voltage |
12-36VDCOr 230VAC |
Camera input voltage |
Integrated on the control unit, powered by Ethernet |
power waste |
150-200W |
Mechanical and environmental information | |
Touch screen size |
22Inch panel, 538 × 329 × 53mm (21.2 × 12.9 × 2in) |
Transport box size |
630×490×300mm(24.8×19.3×11.8in) |
weight |
About 19kg, depending on the final configuration of the system |
working temperature |
0Up to 45 ℃ |
Storage temperature |
-30℃ to 60 ℃ |
Infrared thermal camera settings | |
Image source |
Full radiation data stream, based on real-time measurements from each WIC camera. Users can connect cameras with different resolutions and lenses on the same central control unit. The camera frame rate can reach up to 60Hz, and different temperature ranges and triggers can be set. The system measures the current FPS, camera temperature, and communication stability. |
Radiation measurement |
Emissivity, window transmission, humidity, reflection temperature, atmospheric temperature, and distance correction. The image can be rotated 90 degrees |
calibration |
Each camera is calibrated before leaving the factory, and the calibration files are saved in the ThermoInspector system |
NUCcalibration |
Fully controllable NUC calibration to avoid image interruption during measurement and control |
Units and scaling |
℃ or ℉ or RAW format, each camera can be zoomed in pixel by pixel in a specific way to achieve precise ROI settings |
Color palette and isotherms |
14Multiple color palettes are available, with multiple isothermal modes to choose from (above, belly, between) |
Graphic environment and visualization operation | |
Measurement tools |
Contains multiple measurement tools (points, lines, rectangles, ellipses), user-defined indicators such as maximum, minimum, mean, deviation, median, etc |
Administration |
Users can set an administrator password to lock the system |
language |
English, German, Polish, and Czech |
Charts and numerical values |
Continuous or discontinuous time charts, temperature profiles, and numerical indicators |
Background features |
Self starting system initialization, TCP/IP data sharing, Ethernet IP data protocol |
History and logs |
Can save standard tables, measurement results, images, and charts |
Full screen mode |
Users can switch between standard machine vision (images, tables, and charts) visualization interface and full screen multi image (matrix) visualization interface |
Measurement and control mode | |
Trigger and alarm |
Independent trigger - falling edge or rising edge or latch, up to 5 alarm outputs |
Evaluation mode |
Multiple types of evaluation modes. The most common application uses one-time trigger measurement and post evaluation. Can measure single frame images or sequences. For all 24-hour/7 applications, users can use non triggered mode. To check the temperature at the start end time, the latch mode can be used |
Product online control |
ThermoInspectorIntegrated with powerful features, it allows for the selection of different ROIs at specific times, providing flexibility for multiple cameras to share a system. ThermoDetector receives trigger signals from the PLC and automatically changes the ROI position based on pre-defined settings. |
3 application area
uManufacturing industry
nPlastic injection molding manufacturing
nStability of flame spraying before mechanical spraying
nCritical temperature during laser welding
nMaterial cooling and preheating
nMetal welding, brazing, and sintering
nAdhesive or foaming, etc
uSafety and Fire Prevention
nTower and warehouse protection
nMaterial storage system control
nWaste and coal warehouses
nPerimeter monitoring
nAgricultural landfill
nSteel ladle integrity control
nKey slag detection
uOther industries
nFood and packaging industry
nPaper, textile, and wood industries
nChemical, glass, and electronics industries
nAgriculture, forestry, and ecological environment fields
nNetwork monitoring of nature reserves