Details Explanation
YSIQ (D) 10 series gas/electric intelligent single seat regulating valveIt is a national Torch Plan project in 2010 and holds multiple national patents. The valve adopts a modular design with strong universality and interchangeability, and has a compact structure. The conventional top guide structure, combined with a lower guide structure that can be added under the valve seat, can be applied to various high stability and high pressure differential situations, meeting the user's usage requirements. The double-sided valve seat and body compression connection method effectively improves the sealing level and service life of the valve, and is extremely convenient to use and maintain, thereby greatly improving the comprehensive performance of the regulating valve.
YSIQ10 series pneumatic intelligent single seat regulating valve is equipped with ZM10 type multi spring high-strength actuator and intelligent valve positioner; YSID10 series electric intelligent single seat regulating valve is equipped with an intelligent electric actuator.
The ZM10 type multi spring high-strength actuator adopts a modular design, which allows for easy replacement of positive and negative action forms on site, and provides effective anti-corrosion protection for the spring, thereby extending the service life of the actuator and facilitating user use. The matching of the actuator and intelligent electrical valve positioner adopts a design without pipeline connection, which improves the seismic performance, stability and adjustment accuracy of the regulating valve, and meets the precise adjustment of working conditions.
This series of products includes various types such as standard type, heat dissipation type, low-temperature type, adjustable cut-off type, and corrugated tube sealing type. The nominal pressure levels of the product are 150lb, 300 lb, and 600 lb (PN16, 25, 40, 64, 100); Valve body diameter range: 1/2 "to 10" (DN15 to 250); Suitable for various grades within the fluid temperature range of -196 to+560 ℃; The leakage standards include Level IV, Level V, and Level VI; The flow characteristics include straight lines and equal percentages. Multiple varieties and specifications are available for selection.
Structural diagram
YSIQ10 Basic Type
YSIQ10 basic type: working temperature -20~230 ℃,Leakage level IV~V.
YSIQ15 adjustable cut-off type
YSIQ15 adjustable cut-off type: using a soft sealed valve core structure,The leakage level reaches VI (microbubble level).
YSIQ16 quick opening cutting type
YSIQ16 quick opening cutting type: using a soft sealed flat valve core for quick cutting.
YSIQ10V corrugated pipe sealing type
YSIQ10V bellows sealing type: The elongated I-type valve cover has a metal bellows integrated with the valve stem inside, which can prevent medium leakage.
YSIQ10D Low Temperature Type
YSIQ10D Low Temperature Type: Extended Type II Valve Cover with Bellows Sealing Structure, Suitable for Deep Cryogenic Applications at -60~-196 ℃
YSIQ10J jacket insulation type
YSIQ10J jacket insulation type: The gap between the valve body and the metal jacket is insulated with heat medium to prevent medium crystallization.
YSIQ12 First level noise reduction type
YSIQ13 Secondary noise reduction type
YSIQ14 Three level noise reduction type
Common materials for main components
| Serial Number | Part name | Common materials | ||||
| 1 | Valve body | WCB | WC6 | CF8 | CF8M | |
| 2 | Valve seat | 304, 316/Welding Solace Alloy | 316/Welding Solace Alloy | |||
| 3 | valve core | metal seal | 304, 316/Welding Solace Alloy | 316/Welding Solace Alloy | ||
| soft seal | 304, 316+reinforced polytetrafluoroethylene | 316+reinforced polytetrafluoroethylene | ||||
| 4 | Valve cage | 304, 316 | 316 | |||
| 5 | Guide Sleeve | 304, 316 | 316 | |||
| 6 | Valve stem | 304, 316, 316 | 316 | |||
| 7 | Valve cover | WCB | WC6 | CF8 | CF8M | |
*The above are commonly used materials, and the specific grades are subject to the order contract.
Specifications and technical parameters
| Form | Top guided (dual guided) single seat |
| Nominal Diameter | 1/2”～10”（ DN15～DN250） |
| nominal pressure | 150lb, 300lb, 600lb (PN16, 25, 40, 64, 100) |
| Inherent flow characteristics | Equal percentage, straight line, quick opening (used for shut-off valves) |
| Inherent adjustable ratio | 50﹕1 |
| Upper valve cover form | Standard type:- 10~+230℃ |
| Heat dissipation type: -45~-10 ℃ or above 230 ℃ (note the pressure and temperature rating of the selected material) | |
| Low temperature extended type:- 45~-100 ℃- 100～-200℃ | |
| Valve seat leakage | Grade IV, V, VI (soft seal) |
Main performance indicators
| Serial Number | project | Standard intelligent valve | Heat dissipation, low-temperature intelligent valve |
| 1 | Basic error<(%) | ±1 | ±2.5 |
| 2 | Return difference<(%) | 1 | 2.5 |
| 3 | Dead zone<(%) | 0.4 | 1 |
| 4 | Constant point deviation<(%) | ±1 | ±2.5 |
| 5 | Rated travel deviation ＜ (%) | +2.5 | +2.5 |
Note: The performance indicators of this product are higher than GB/T4213-2008
Traffic characteristics
| Valve seat diameter dn (mm) | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | |
| Flow coefficient Kv | straight line | 17.6 | 27.5 | 44 | 69 | 110 | 176 | 275 | 440 | 690 | 990 |
| Equal percentage | 16 | 25 | 40 | 63 | 100 | 160 | 250 | 400 | 630 | 900 | |
Small flow valve
| Valve seat diameter dn (mm) | 5 | 6 | 7 | 8 | 10 | 12 | 15 | 20 | 25 | |
| Flow coefficient Kv | straight line | 0.2 | 0.32 | 0.5 | 0.8 | 1.6 | 2.5 | 4 | 6.9 | 11 |
| Equal percentage | – | – | 0.5 | 0.8 | 1.2 | 2.0 | 3.2 | 6.3 | 10 | |
Micro flow valve
| Valve seat diameter dn (mm) | 3 | 4 | |||||||||||
| Flow coefficient Kv | straight line | 0.0002 | 0.0005 | 0.0008 | 0.0012 | 0.002 | 0.005 | 0.008 | 0.012 | 0.02 | 0.05 | 0.08 | 0.12 |
| – | – | – | – | – | – | – | – | – | – | – | – | ||
The operating temperature and pressure range of valve body, valve internals, and packing materials
Traffic characteristics
Table 6 Relative flow values R50 for various inherent flow characteristics under relative stroke
|
L/Lmax Q/Qmax characteristic |
0 | 10 | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 |
| Straight Line | 2 | 11.8 | 21.6 | 31.4 | 41.2 | 51 | 60.8 | 70.6 | 80.4 | 90.2 | 100 |
| Equal percentage | 2 | 3 | 4.37 | 6.5 | 9.6 | 14.1 | 20.9 | 30.9 | 45.7 | 67.6 | 100 |
Pneumatic intelligent single seat regulating valve maximum allowable pressure difference MPa
| Nominal Diameter | trip | Model of actuator | Function form: Air opening | Function form: Air seal | |||||||
| Number of springs | |||||||||||
| 3 | 6 | 9 | 12 | 3 | 3 | 3 | 6 | 6 | |||
| Minimum gas supply pressure (MPa) | |||||||||||
| in (DN) | mm | cm2 | 0.2 | 0.35 | 0.42 | 0.49 | 0.3 | 0.45 | 0.6 | 0.45 | 0.6 |
| 1/2”(15) | 20 |
ZM10-1 210 |
6.4 | 10.0 | － | － | 10.0 | － | － | 10.0 | － |
| 3/4”(20) | 5.0 | 10.0 | － | － | 10.0 | － | － | 10.0 | － | ||
| 1”(25) | 3.2 | 6.4 | － | － | 6.4 | 10.0 | － | 6.4 | 10.0 | ||
| 1 1/4”(32) | 1.95 | 3.9 | － | － | 3.9 | 7.8 | 10.0 | 3.9 | 7.8 | ||
| 1 1/2”(40) |
ZM10-2 320 |
1.9 | 3.8 | － | － | 3.8 | 7.6 | 10.0 | 3.8 | 7.6 | |
| 2”(50) | 1.2 | 2.4 | － | － | 2.4 | 4.8 | 7.2 | 2.4 | 4.8 | ||
| 2 1/2”(65) | 30 | 0.72 | 1.4 | － | － | 1.4 | 2.88 | 4.32 | 1.4 | 2.88 | |
| 3”(80) | 0.47 | 0.94 | － | － | 0.94 | 1.88 | 2.82 | 0.94 | 1.88 | ||
| 4”(100) | 0.3 | 0.61 | － | － | 0.61 | 1.22 | 1.83 | 0.61 | 1.22 | ||
| 5”(125) | 60 |
ZM10-3 720 |
0.44 | 0.88 | 1.0 | 1.2 | 0.88 | 1.76 | 2.64 | 0.88 | 1.76 |
| 6”(150) | 0.3 | 0.61 | 0.73 | 0.89 | 0.61 | 1.22 | 1.83 | 0.61 | 1.22 | ||
| 8”(200) | 0.17 | 0.34 | 0.41 | 0.5 | 0.34 | 0.68 | 1.02 | 0.34 | 0.68 | ||
| 10”(250) | 0.11 | 0.22 | 0.26 | 0.32 | 0.22 | 0.44 | 0.66 | 0.22 | 0.44 | ||
Maximum allowable pressure difference of electric intelligent single seat regulating valve (MPa)
| Nominal Diameter | trip | Output force of actuator (KN) | |||||||||
| in (DN) | mm | 0.8 | 2 | 3 | 5 | 6.5 | 10 | 16 | 25 | 40 | 60 |
| 1/2”(15) | 20 | 2.3 | 6.8 | 10.0 | |||||||
| 3/4”(20) | 1.3 | 3.8 | 5.7 | 10.0 | |||||||
| 1”(25) | 0.8 | 2.4 | 3.6 | 6.0 | |||||||
| 1 1/4”(32) | 1.5 | 2.2 | 3.7 | ||||||||
| 1 1/2”(40) | 1.4 | 2.4 | 3.1 | 4.8 | 7.6 | ||||||
| 2”(50) | 0.9 | 1.5 | 2.0 | 3.0 | 4.8 | ||||||
| 2 1/2”(65) | 30 | 0.9 | 1.2 | 1.8 | 2.9 | ||||||
| 3”(80) | 0.6 | 0.8 | 1.2 | 1.9 | |||||||
| 4”(100) | 0.4 | 0.5 | 0.8 | 1.2 | |||||||
| 5”(125) | 60 | 0.3 | 0.5 | 0.7 | 1.2 | 1.8 | 2.6 | ||||
| 6”(150) | 0.2 | 0.3 | 0.5 | 0.8 | 1.2 | 1.8 | |||||
| 8”(200) | 0.2 | 0.3 | 0.4 | 0.7 | 1.1 | ||||||
| 10”(250) | 0.3 | 0.4 | 0.6 | ||||||||
Table 9.1 Pressure and Temperature Ratings (ASME B16.34)
| Temperature ℃ | Class150 | Class 300 | Class 600 | ||||||||||||
| LCB | WCB | WC6 | CF8 | CF8M | LCB | WCB | WC6 | CF8 | CF8M | LCB | WCB | WC6 | CF8 | CF8M | |
| -196～38 | — | — | — | 1.90 | 1.90 | — | — | — | 4.95 | 4.95 | — | — | — | 9.91 | 9.92 |
| -45～38 | 1.84 | — | — | 1.90 | 1.90 | 4.78 | — | — | 4.95 | 4.95 | 9.57 | — | — | 9.91 | 9.92 |
| -5～38 | 1.84 | 1.96 | 1.99 | 1.90 | 1.90 | 4.78 | 5.10 | 5.16 | 4.95 | 4.95 | 9.57 | 10.2 | 10.32 | 9.91 | 9.92 |
| 50 | 1.81 | 1.92 | 1.92 | 1.84 | 1.84 | 4.72 | 5.00 | 5.16 | 4.77 | 4.80 | 9.46 | 10.1 | 10.32 | 9.56 | 9.62 |
| 100 | 1.72 | 1.76 | 1.76 | 1.56 | 1.61 | 4.51 | 4.63 | 5.14 | 4.08 | 4.21 | 9.02 | 9.27 | 10.29 | 8.17 | 8.43 |
| 150 | 1.57 | 1.57 | 1.57 | 1.39 | 1.47 | 4.40 | 4.51 | 5.01 | 3.62 | 3.85 | 8.78 | 9.04 | 10.03 | 7.26 | 7.69 |
| 200 | 1.40 | 1.40 | 1.40 | 1.25 | 1.37 | 4.26 | 4.38 | 4.88 | 3.27 | 3.56 | 8.54 | 8.75 | 9.75 | 6.54 | 7.12 |
| 250 | 1.20 | 1.20 | 1.20 | 1.16 | 1.20 | 4.05 | 4.16 | 4.62 | 3.04 | 3.34 | 8.11 | 8.33 | 9.26 | 6.10 | 6.67 |
| 300 | 1.01 | 1.01 | 1.01 | 1.01 | 1.01 | 3.76 | 3.87 | 4.23 | 2.91 | 3.15 | 7.54 | 7.74 | 8.48 | 5.80 | 6.32 |
| 350 | 0.84 | 0.84 | 0.84 | 0.84 | 0.84 | 3.59 | 3.69 | 4.01 | 2.81 | 3.03 | 7.18 | 7.38 | 8.04 | 5.60 | 6.07 |
| 375 | 0.73 | 0.73 | 0.73 | 0.73 | 3.64 | 3.88 | 2.77 | 2.96 | 7.28 | 7.75 | 5.54 | 5.93 | |||
| 400 | 0.64 | 0.64 | 0.64 | 0.64 | 3.44 | 3.65 | 2.74 | 2.91 | 6.89 | 7.31 | 5.48 | 5.81 | |||
| 425 | 0.55 | 0.55 | 0.55 | 0.55 | 2.88 | 3.44 | 2.71 | 2.87 | 5.74 | 6.91 | 5.42 | 5.72 | |||
| 450 | 0.47 | 0.47 | 0.47 | 0.47 | 1.99 | 3.08 | 2.68 | 2.81 | 4.00 | 6.17 | 5.37 | 5.61 | |||
| 475 | 0.37 | 0.37 | 0.37 | 0.37 | 1.35 | 2.58 | 2.65 | 2.73 | 2.70 | 5.17 | 5.30 | 5.46 | |||
| 500 | 0.28 | 0.28 | 0.28 | 0.28 | 0.88 | 2.02 | 2.60 | 2.67 | 1.75 | 4.04 | 5.20 | 5.37 | |||
| 525 | 0.18 | 0.18 | 0.18 | 0.18 | 0.51 | 1.53 | 2.19 | 2.57 | 1.03 | 3.07 | 4.77 | 5.15 | |||
| 550 | — | 1.20 | 2.00 | 2.40 | 2.40 | 4.00 | 4.60 | ||||||||
| 566 | 1.00 | 1.90 | 2.20 | 2.00 | 3.80 | 4.50 | |||||||||
Table 9.2 Rated Values of Pressure and Temperature (GB/T12224-2015)
| temperatureTemp.℃ | PN16 | PN40 | PN63 | PN100 |
temperature Temp.℃ |
PN16 | PN40 | PN63 | PN100 |
| ZG230-450 | ZG0Cr18Ni9 | ||||||||
| -5～200 | 1.6 | 4 | 6.3 | 10 | -45～200 | 1.6 | 4 | 6.3 | 10 |
| ～250 | 1.4 | 3.5 | 5.4 | 9 | ～300 | 1.4 | 3.5 | 5.4 | 9 |
| ～300 | 1.2 | 3 | 4.8 | 7.5 | ～400 | 1.2 | 3 | 4.8 | 7.5 |
| ～350 | 1.1 | 2.6 | 4 | 6.6 | ～480 | 1.1 | 2.6 | 4 | 6.6 |
| ～400 | 0.9 | 2.3 | 3.7 | 5.8 | ～520 | 0.9 | 2.3 | 3.7 | 5.8 |
| ～425 | 0.8 | 2 | 3.2 | 5 | ～560 | 0.8 | 2 | 3.2 | 5 |
| ～435 | 0.7 | 1.8 | 2.8 | 4.5 | |||||
| ～445 | 0.62 | 1.6 | 2.5 | 4.2 | |||||
| ～455 | 0.57 | 1.4 | 2.3 | 3.6 | |||||
Annotation on allowable differential pressure gauge
The filler material is PTFE; Values are limited by nominal pressure and pressure temperature charts;
The flow direction of the medium is opposite to the direction in which the valve core closes; Bellows sealing class P2When ≠ 0, it needs to be rechecked.
The leakage level of metal sealed type is level IV;
special requirements
Special inspection; Used under vacuum conditions;
Complete oil and water removal treatment; Special media (such as oxygen);
Copper prohibition treatment; Use stainless steel connectors;
Special interface; Specify the coating color.
Connection size and standard
Connection method: flange; Threads, welding (to be specified by the user)
Flange standard: 150lb~600lb steel flange according to HG/T20615-2009
PN16~100 steel flange according to HG/T20592-2009
Sealing surface form: 150lb~600lb, PN16 is a protruding surface (RF);
PN40、 63 and 100 are concave convex surfaces (MFM), and the valve body is concave (FM);
Structural length: ASME B16.10、 GB/T17213、 GB/T12221、
Valve design and manufacturing standards: GB/T4213、GB/T17213、JB/T7387、IEC60534、ISA75.01
Valve leakage standard: GB/T4213、JB/T7387、IEC60534-4、ANSI/FCI70-2
The connection method, valve body flange, and structural length can be manufactured according to the standards specified by the user. For example: GOST, DIN, JIS, etc.