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Details Explanation

YSIQ(D)20seriesGas/electric intelligent pressure balanced single seatregulating valveIt is a national Torch Plan project in 2010 and holds multiple national patents. The valve adopts a modular design with strong universality and interchangeability, and has a compact structure. The valve core with a balance hole and an imported sealing ring achieve a special double line seal, suitable for various high-pressure differential situations and meeting the user's requirements. The double-sided valve seat and valve body compression connection method effectively improves the sealing level and stability of the valve, and is extremely convenient to use and maintain, thereby greatly improving the comprehensive performance of the regulating valve.

YSIQ20 series pneumatic intelligent pressure balanced single seat regulating valve is equipped with ZM10 type multi spring high-strength actuator and intelligent valve positioner; YSID20 series electric intelligent pressure balanced single seat regulating valve is equipped with an intelligent electric actuator.

The ZM10 type multi spring high-strength actuator adopts a modular design, which allows for easy replacement of positive and negative action forms on site, and provides effective anti-corrosion protection for the spring, thereby extending the service life of the actuator and facilitating user use. The matching of the actuator and intelligent electrical valve positioner adopts a design without pipeline connection, which improves the seismic performance, stability and adjustment accuracy of the regulating valve, and meets the precise adjustment of working conditions.

This series of products comes in various types such as standard, low-temperature, and bellows sealed. The nominal pressure rating of the product includes PN (MPa) 1.6, 2.5, 4.0, 6.4, 10.0 (150lb, 300lb, 600lb); Valve body diameter range DN (mm) 40-400 (1-1/2 "-16"); Suitable for various grades within the fluid temperature range of -196 to+595 ℃; The leakage standards include Grade IV, Grade V, and Grade VI (soft seal); The flow characteristics include straight lines and equal percentages. Multiple varieties and specifications are available for selection.

Working principle

Pneumatic YSIQ20:

The locator receives standard current signals or computer signals, converts them into valve position set values, and converts the linear displacement of the actuator into angular displacement through a connecting device, which is measured by a position sensor and fed back to the microprocessor.

The microprocessor compares the actual valve position feedback value with the set value, detects the deviation, and outputs a pulse width modulation command (PWM) to the piezoelectric valve based on the magnitude and direction of the deviation. The piezoelectric valve adjusts the intake or exhaust volume of the diaphragm head according to the control command.

Electric YSID20:

After A/D conversion, the standard current signal or computer signal enters the intelligent signal acquisition and control unit of the intelligent electric actuator.

The signal acquisition control unit constantly detects the input signal and position feedback signal. When the two signals are unbalanced, it outputs a pulse width modulation command (PWM) to the bidirectional thyristor based on the magnitude and direction of the deviation, making it conductive and driving the motor to operate in the direction of reducing the deviation, thereby driving the deceleration mechanism and changing the opening of the valve.

control model

The control mode adopts PWM (Puise Width Modulation) drive;

Full speed state: When the control deviation is large, output a continuous signal;

Medium speed state: When the deviation is not significant, output a pulse signal;

Slow fine-tuning: When the deviation is small, output a smaller pulse signal;

Maintain positioning: When the deviation is small enough within the range of valve adjustment accuracy, there is no control command output.

Structural diagram

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Common materials for main components

Serial Number Part name Common materials
1 Valve body WCB WC6 CF8 CF8M
2 Valve seat 304, 316+overlay welding with Stellite alloy 316+welded Stellite alloy
3 valve core Normal temperature type 304, 316 316
High temperature type 410+heat treatment, 316+nitriding 316+nitriding
4 Valve cage 304, 316 316
5 Guide Sleeve Normal temperature type 304, 316 316
High temperature type 410+heat treatment, 316+nitriding 316+nitriding
6 Valve stem 304, 316 316
7 Valve cover WCB WC6 CF8 CF8M

*The above are commonly used materials, and the specific grades are subject to the order contract.

Specifications and technical parameters

Form Pressure balanced single seat
Nominal Diameter DN40~DN600(1-1/2”~16”)
nominal pressure PN16、25、40、64、100(150lb、300lb、600lb)
Inherent flow characteristics Equal percentage, straight line, quick opening (used for shut-off valves)
Inherent adjustable ratio 50﹕1
Upper valve cover form Standard type:- 10~+230℃
Heat dissipation type: -45~-10 ℃ or above 230 ℃ (note the pressure and temperature rating of the selected material)
Low temperature extended type:- 45~-100 ℃- 100~-200℃
Valve seat leakage Grade IV, Grade V

Main performance indicators

Serial Number project Standard intelligent valve Heat dissipation, low-temperature intelligent valve
1 Basic error<(%) ±1 ±2.5
2 Return difference<(%) 1 2.5
3 Dead zone<(%) 0.4 1
4 Constant point deviation<(%) ±1 ±2.5
5 Rated travel deviation < (%) +2.5 +2.5

Note: The performance indicators of this product are higher than GB/T4213-2008.

The operating temperature and pressure range of valve body, valve internals, and packing materials

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Traffic characteristics

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Relative flow values R50 under various inherent flow characteristics and relative travel

L/Lmax

Q/Qmax

characteristic

0 10 20 30 40 50 60 70 80 90 100
Straight Line 2 11.8 21.6 31.4 41.2 51 60.8 70.6 80.4 90.2 100
Equal percentage 2 3 4.37 6.5 9.6 14.1 20.9 30.9 45.7 67.6 100

Pneumatic pressure balance type single seat regulating valve maximum allowable pressure difference MPa

Nominal Diameter trip Model of actuator Function form: Air opening Function form: Air seal
Number of springs
3 6 9 12 3 3 3 6 6
Minimum gas supply pressure (MPa)
DN (mm) mm cm2 0.2 0.35 0.42 0.49 0.3 0.45 0.6 0.45 0.6
40 20

ZM10-2

320

5.5 10.0 10.0 10.0 10.0 10.0
50 4.5 9.1 9.1 10.0 9.1 10.0
65 30 3.7 7.4 7.4 10.0 7.4 10.0
80 3.0 6.1 6.1 10.0 6.1 10.0
100 2.4 4.9 4.9 9.8 4.9 9.8
125 60

ZM10-3

720

3.8 7.7 9.2 10.0 7.7 10.0 7.7 10.0
150 3.4 6.9 8.2 9.6 6.9 10.0 6.9 10.0
200 2.7 5.4 6.4 7.5 5.4 10.0 5.4 10.0
250 2.1 4.3 5.1 6.0 4.3 8.6 10.0 4.3 8.6
300 120

ZM10-4

1510

3.8 7.6 8.9 10.0 7.6 10.0 7.6 10.0
350 3.3 6.6 7.7 9.1 6.6 10.0 6.6 10.0
400 2.8 5.7 6.7 7.9 5.7 10.0 5.7 10.0

Electric pressure balance type single seat regulating valve maximum allowable pressure difference MPa

Nominal Diameter trip Output force of actuator (KN)
DN (mm) mm 2 3 5 6.5 10 16 25 40 60
40 20 5.6 7.4 10.0
50 4.6 6.1 10.0
65 30 4.7 7.8 10.0
80 3.9 6.5 7.9 10.0
100 3.1 5.1 6.4 9.8 10.0
125 60 3.9 5.1 7.9 10.0
150 3.3 4.3 6.6 10.0
200 3.2 5.0 8.0 10.0
250 4.0 6.4 10.0
300 120 3.3 5.4 8.4 10.0
350 4.6 7.2 10.0
400 4.0 6.3 10.0 10.0

Product specifications

Nominal Diameter DN40~500
nominal pressure PN1.6~16.0MPa ANSI 150~900lb
medium temperature -196~230℃
Connection method Flange type, welded type
Valve cover form Standard type, low-temperature type, corrugated pipe sealed type
body material WCB、CF8、CF8M、CF3M
Material of valve internals 304, 304+Satellite, 316L, 316L+Stellite
Traffic characteristics Equal percentage, linear
leakage rate ANSI Class IV、V

Pressure temperature rating (ASME B16.34) MPa

Temperature ℃ Class150 Class 300 Class 600
LCB WCB WC6 CF8 CF8M LCB WCB WC6 CF8 CF8M LCB WCB WC6 CF8 CF8M
-196~38 1.90 1.90 4.95 4.95 9.91 9.92
-45~38 1.84 1.90 1.90 4.78 4.95 4.95 9.57 9.91 9.92
-5~38 1.84 1.96 1.99 1.90 1.90 4.78 5.10 5.16 4.95 4.95 9.57 10.2 10.32 9.91 9.92
50 1.81 1.92 1.92 1.84 1.84 4.72 5.00 5.16 4.77 4.80 9.46 10.1 10.32 9.56 9.62
100 1.72 1.76 1.76 1.56 1.61 4.51 4.63 5.14 4.08 4.21 9.02 9.27 10.29 8.17 8.43
150 1.57 1.57 1.57 1.39 1.47 4.40 4.51 5.01 3.62 3.85 8.78 9.04 10.03 7.26 7.69
200 1.40 1.40 1.40 1.25 1.37 4.26 4.38 4.88 3.27 3.56 8.54 8.75 9.75 6.54 7.12
250 1.20 1.20 1.20 1.16 1.20 4.05 4.16 4.62 3.04 3.34 8.11 8.33 9.26 6.10 6.67
300 1.01 1.01 1.01 1.01 1.01 3.76 3.87 4.23 2.91 3.15 7.54 7.74 8.48 5.80 6.32
350 0.84 0.84 0.84 0.84 0.84 3.59 3.69 4.01 2.81 3.03 7.18 7.38 8.04 5.60 6.07
375 0.73 0.73 0.73 0.73 3.64 3.88 2.77 2.96 7.28 7.75 5.54 5.93
400 0.64 0.64 0.64 0.64 3.44 3.65 2.74 2.91 6.89 7.31 5.48 5.81
425 0.55 0.55 0.55 0.55 2.88 3.44 2.71 2.87 5.74 6.91 5.42 5.72
450 0.47 0.47 0.47 0.47 1.99 3.08 2.68 2.81 4.00 6.17 5.37 5.61
475 0.37 0.37 0.37 0.37 1.35 2.58 2.65 2.73 2.70 5.17 5.30 5.46
500 0.28 0.28 0.28 0.28 0.88 2.02 2.60 2.67 1.75 4.04 5.20 5.37
525 0.18 0.18 0.18 0.18 0.51 1.53 2.19 2.57 1.03 3.07 4.77 5.15
550 1.20 2.00 2.40 2.40 4.00 4.60
566 1.00 1.90 2.20 2.00 3.80 4.50

Table 8.2 Pressure and Temperature Rated Values (GB/T12224-2015) MPa

temperatureTemp. PN16 PN40 PN63 PN100

temperature

Temp.

PN16 PN40 PN63 PN100
ZG230-450 ZG0Cr18Ni9
-5~200 1.6 4 6.3 10 -45~200 1.6 4 6.3 10
~250 1.4 3.5 5.4 9 ~300 1.4 3.5 5.4 9
~300 1.2 3 4.8 7.5 ~400 1.2 3 4.8 7.5
~350 1.1 2.6 4 6.6 ~480 1.1 2.6 4 6.6
~400 0.9 2.3 3.7 5.8 ~520 0.9 2.3 3.7 5.8
~425 0.8 2 3.2 5 ~560 0.8 2 3.2 5
~435 0.7 1.8 2.8 4.5
~445 0.62 1.6 2.5 4.2
~455 0.57 1.4 2.3 3.6

Annotation on allowable differential pressure gauge

The filler material is PTFE; Values are limited by nominal pressure and pressure temperature charts;

The flow direction of the medium is opposite to the direction in which the valve core closes; Bellows sealing class P2When ≠ 0, it needs to be rechecked.

The leakage level of metal sealed type is level IV;

special requirements

Special inspection; Used under vacuum conditions;

Complete oil and water removal treatment; Special media (such as oxygen);

Copper prohibition treatment; Use stainless steel connectors;

Special interface; Specify the coating color.

Connection size and standard

Connection method: flange; Threads, welding (to be specified by the user)

Flange standard: 150lb~600lb steel flange according to HG/T20615-2009

PN16~100 steel flange according to HG/T20592-2009

Sealing surface form: 150lb~600lb, PN16 is a protruding surface (RF);

PN40、 63 and 100 are concave convex surfaces (MFM), and the valve body is concave (FM);

Structural length: ASME B16.10、 GB/T17213、 GB/T12221、

Valve design and manufacturing standards: GB/T4213、GB/T17213、JB/T7387、IEC60534、ISA75.01

Valve leakage standard: GB/T4213、JB/T7387、IEC60534-4、ANSI/FCI70-2

The connection method, valve body flange, and structural length can be manufactured according to the standards specified by the user. For example: GOST, DIN, JIS, etc.

Intelligent pressure balance type low-noise regulating valve selection sample download